Engr. Uzair Ali

Experience

• 

  Adamjee Coaching Center.

  Sept 2017 - Sept 2019

  Secondary Teacher
• 

  Pakistan Refinery Limited

  Dec 2017 - Jan 2018

  Internship

  • Observed refining operations along with process problems and their root causes.• Performed line tracing of all unit operations like CDU, Reforming, and Isomerization unit.• Assessed rating of shell and tube heat exchanger and cooling tower.• Explored testing of refinery finished products.

• 

  Pak Arab

  Sept 2019 - Nov 2020

  • Engaged with management for the implementation of QMS documentation structure. • Provided training to interns, and trainee engineers about QA/QC functions.• Engaged with the process team to troubleshoot process problems.• Supervised QA/QC staff and take decisions on non-conformities in the final product. . Controlling and assuring overall quality of product by inspecting products, testing of raw materials and finished product according to customer’s demand and company standards. . Troubleshooting problems, preparing reports and ensure proper documentation. . Collaborated with R&D team in order to establish the Quality Management System of ISO 9001.

  • QA/QC Incharge

    Sept 2020 - Nov 2020

  • QA/QC Trainee Engineer

    Sept 2019 - Sept 2020
• 

  Macpac Films Ltd

  Nov 2020 - Aug 2023

  PROJECTS: • Conducted successful external audits for ISO 9001:2015 and ISO 22000:2018.• Installed a SIEMENS PN three-phase induction motor (357kW) for the extruder.• Fitted two Nitrile (NBR) oil seals in the gearbox of a 300kW single screw system.• Upgraded the main extruder drive with an SKF 6220/C3 Bearing.• Improved oil containment by rerouting the main suction line to a 10ft height.• Collaborated with SML Engineer to resolve process issues on the production line.• Increased throughput by 20% through the installation of a 5-layer Feed block.• Analyzed the effects of different grades of Polypropylene on production rate and quality of plastic CPP film.• Successfully conducted trials for processing White LDPE Film using the Cast Extrusion Process.RESPONSIBILITIES: • Managing and controlling the CPP SML Extrusion Process Line. • Ensuring OEE by providing time quality product along with minimizing waste and downtime.• Implementing best practices of 5S, TPM, HACCP and all audit recommendations.• Managing raw material inventory and closing stock in collaboration with store.• Diagnosing production line problems and taking corrective and preventive actions accordingly. • Communicating all issues to relevant departments in a timely manner.• Conducting and participating in preventive maintenance.• Ensuring that all team members follow the Standard Operating Procedure.• Managing daily issuance of feedstock on ERP system.• Determined to achieve monthly target objective.• Conducting Internal Audits with senior management.• Continuously improving operations by identifying areas for process development. Show less

  • Process/Shift Lead CPP SML Extrusion Process Line

    Dec 2020 - Aug 2023

  • QA/QC & R&D Engineer

    Nov 2020 - Dec 2020
• 

  Tri Pack Films Ltd.

  Sept 2023 - now

  Assistant Manager Production (CPP & Metallizer)

  Achievements (CPP1 & CPP2 Film Lines Windmoller & Holscher)A) Improved Process Efficiency:Increased OEE% CPP line 1: YTD 2023 77.76% to YTD 2024 84.08% (Till May 2024) Increased OEE% CPP line 2: YTD 2023 78.94% to YTD 2024 81.28% (Till May 2024)B) Gross Waste Reduction:Reduction in waste CPP Film line 1: YTD 2023 2.90% to YTD 2024 2.58% (Till May 2024)Reduction in waste CPP Film line 2: YTD 2023 2.70% to YTD 2024 1.71% (Till May 2024)C) Internal Rejections:Overall Reduction in Internal Rejection: YTD 2023 1.77% to YTD 2024 0.94% (Till May 2024)D) Overall Downtime Reduction:CPP Film Line 1: YTD 2023 11.70% to YTD 2024 10.36% (Till May 2024)CPP Film Line 2: YTD 2023 11.30% to YTD 2024 9.54% (Till May 2024)Key Responsibilities:Lead and manage both CPP Film Lines W&H of 2.9m and 3.3m film width, ensuring optimal manpower planning and compliance with SHE standards.Oversee production processes, ensuring quality and productivity targets are met.Conduct routine quality inspections and implement corrective actions.Manage shift personnel, including performance, training, and development.Deliver training of FSSC v6 to plant workers.Drive continuous improvement initiatives in production and quality management.Successfully led teams to achieve high safety and quality standards.Ensure Zero Lost Time Injury (LTI) on Floor.Maintain records and reports related to production and quality. Show less