Mahavir Ekad

Experience

• 

  I G PETROCHEMICALS LIMITED

  Jan 2006 - Apr 2007

  Water treatment Engg.
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  Cipla

  Apr 2007 - Nov 2007

  Process Associate

  Assists in implementing production procedures to optimize new and existing manufacturing processes.

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  Asian Paints

  Nov 2007 - Apr 2011

  Production officer

  Responsibilities: • Managing the production of the Decorative Paints, monitored and Controlled on DCS.• Carry out the Production process of Emulsion and Paint as per standard operating procedure.• Monitor and Control Man-Machine interface and observe all process parameters. • Carry out in-plant process tests as per process requirements by drawing necessary number of samples.• Check the Process Recipes and confirm the raw and packing material availability and suitability before charging the batch.• Assist the senior officer or executive in all the administrative activities such as QCliasioning, updating Production records, writing work permits for maintenance activities.• Operate the Valves and Plant Machinery such as Air-compressor, Pumps, Chilled Water Unit etc as per standard operating procedure as per requirement.• Carryout regiment of certain additive as per recipe requirement using the additive charging facility for Emulsion batches.• Manpower Efficiency.• Co-ordination with Central Planning department with respect to Production priorities. • Trouble shooting & recovering products land up in problem.• Resolving the bottleneck of the section.• Responsible for Development and Modification.• Reports any unsafe, unusual and abnormal condition/Parameters in plant to prevent incident or Accidents.• Handover and takeover equipment from maintenance safely and as per work permit procedure• Ensure that Safety is being followed in the plant by all people around & inside the plant.• Make arrangements for Maintenance repairs so that optimal operating performance can be maintained safely. Tunjukkan kurang

• 

  Jotun

  Apr 2011 - Jul 2017

  Production supervisor

  Responsibilities: • Work distribution, co-ordination and supervision of the production department.• Ensure compliance with procedures and regulations related to production and filling.• Ensure cleanliness of the processing/filling area and the factory premises including the raw material storage shed/yard.• Co-ordinate with QC lab, colour lab, Customer service department etc for urgent orders.• Ensure that all machines are switched off before leaving after works and on the eve of holidays.• Total responsibility of the factory when in night shift.• Deputizing the production manager and production planner in their absence or on leave. • To comply with OSHAS 18001, ISO-9001, ISO-14001 standard.• Co-ordinate with process engg. To resolve the quality issues. • Reviewing the performance of subordinates and identifying need of training.• Involvement in both in the pre-production (Planning) as well as the production (control and supervision) stage.• To maintain quality of the products within the specifications by adhering to approved processes/procedures.• Ensures total productive maintenance• Ensure 100% OTIF (On Time In Full). Tunjukkan kurang

• 

  Jotun (Philippines) Inc.

  Jul 2017 - Jan 2021

  • A team member during the factory project commissioning stage.• Develop and manage Jotun Philippines operations (Supply chain, production, QC, Maintenance, HSEQ, Accounts, HR, and administration) • Leading, managing and directing operations team, company’s factory site, warehouse to ensure smooth business set up.• To ensure Jotun’s business in the Philippines is complied with local rules and regulations. • Develop long term operational strategic plans.• To coach operations team in LEAN business management.• Make budget requirements to run efficient operation as per company strategy. • Manage the process of sourcing and developing local suppliers for direct and indirect materials.• To manage the expansion of the countrywide distribution network. • Management by objectives – Set up short term and long-term objectives for operations and monitor the progress, direct operation team to achieve the set objectives.• Exceed internal and external customer’s satisfaction. • Take care of the company's fixed assets and plan new investments as and when required. • Help sales in employer branding, participate in sales promotions, marketing events, visit customers to understand service and product-related issues. Tunjukkan kurang Responsibilities:• A team member during project commissioning stage.• Managing all Protective and marine production.• Initiate improvement programs and follow up in order to streamline all Production activities with LEAN thinking and Jotun Operations System (JOS). • Oversee daily production plans, recommend and authorize adjustments to shift planning and overtime when required.• Monitor distribution orders, create and prioritise shop orders, monitor FG transfers to Logistics, formulate production plans.• To reduce time and improve production planning and execution.• Coordinate with WH and supply chain for timely delivery.• Managing RM stock level and monitoring consumption as per sales demand.• Managing job rotations, performance appraisals, employee development plans, and employee relations in coordination with the HR Department. • Development of new personnel and taking optimum output from permanent workers using skill matrix.• Make yearly budget for manufacturing and monitor budget accuracy on regular basis.• Active participation in CPP (Central Planning process)• Ensure safe work environment through implementation of safety awareness programs and compliance with HSEQ system.• Ensure compliance with Jotun’s HSE standards and local country regulations.• Lean tools (SMED, Kaizen, KANBAN, Levelled production, OEE etc.) 5s, TPM and ISO 14001 and ISO 18001 implementation. Tunjukkan kurang

  • Operations Manager

    Jan 2018 - Jan 2021

  • Production Manager

    Jul 2017 - Sept 2018
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  Jotun

  Jan 2022 - now

  Regional Operations Manager - Jotun South East Asia and Pacific ( SEAP)