Syed Muhammad Hazwan Sayed Ali

Experience

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  BI-Technologies

  Jun 2008 - Aug 2008

  QA Engineer
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  Hicom Automotive Manufacturers (M) SDN BHD

  Jun 2012 - Aug 2012

  Process Engineer
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  Hicom Automotive Manufacturers (M) SDN BHD

  Nov 2013 - May 2016

  Industrial Engineer

  Manage the process sheet and special tool for Jetta, Polo NB, Polo HB and Passat model. Aim to improve the cycle time to avoid bottle neck at each station.

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  Ultratrex Machinery Sdn. Bhd.

  May 2016 - May 2017

  Design Engineer

  Design and control technical drawing to ensure all drawing documented based on actual line practice. Conduct evaluation of Engineering Change Request (ECR) raised from customer complaints to improve in terms of design and upgrade current specification. Performs simulation on assembling, force test and stability test to minimize problems on fabrication and also to ensure the safety of the end user.

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  ASM

  May 2017 - Dec 2018

  Industrial Engineer II

  Perform time and motion study to analyze machine and manpower based on efficiency, productivity and utilization. Eliminate waste based on the process in the production line by using the Kaizen method. Do line balancing to maximize work load for each worker and avoid idling time that can affect efficiency manpower.

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  Kimberly-Clark

  Dec 2018 - Oct 2023

  Process Engineer III (Tissue Manufacturing)

  • Lead troubleshooting promptly for process & quality issues to avoid loss in downtime & delays. • Certified LSS Green Belter with endorsed project outcomes (60% yearly waste reduction). • Executed LEAN methodology through the Operational Excellences (OPEX) programmed to improve daily operation’s OEE, Yield, ROP, & Waste. • Oversaw statistical process control (SPC) to aid daily Right First Time (RFT) above 90%. • Presented Tissue department performance (both production & quality aspect) in Tier 3 meeting. • Facilitated several audits for Tissue-related process & testing equipment. • Feedback customer complaint with related RCA (root cause analysis) processes and implements corrective measures. • Lead raw materials & NPD trials: Coordinate periodically meeting with all stakeholders to meet trial goals. • Participated in APAC’s workshop for new technology, success projects sharing & cost saving initiatives. • Supported several CAPEXs execution from draft phase until post-operation of the end user. • Provided continuous safety enhancement through Night Gemba & several EHS audits. • Improvised machine setting via manual/drawing studies, vendor’s technical discussions & global KC’s best practice recommendations. Knowledge transfer to bottom line. • Established up-to-date Center lining based on smooth, long run. • Streamlined activities between energy optimization & process improvement.• Developed working knowledge of all process areas in areas including process flow, operator responsibility, major quality attributes & areas for improvement. • Knowledge in Tissue operation: Steam Yankee, Steam Shower, Therma compressor, Gas Hood, Turbo Blower (vacuum), Pumps, & Chemicals (for Tissue process). Show less

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  JDE

  Oct 2023 - now

  Production Engineer (Roaster)

  The Production Engineer is responsible for identifying and eliminating daily losses, reducing variability and increase the predictability of results and productivity, while building the capability through supporting, coaching, and engaging the shift teams.