Mukoonda Dutta

Mukoonda Dutta

Assistant Quality Assurance Manager

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location of Mukoonda DuttaPune, Maharashtra, India

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  • Timeline

  • About me

    Chief Quality Assurance Expert & Chief Resident Engineer, General Consultant, Maha-Metro | Lead Auditor | CLA ISO 9001 | BE(Civil) | Metro Rail Projects, Flyovers, Bridges, Freight Corridors, High Rise Buildings etc.

  • Education

    • Gauhati University

      -
      Bachelor's degree Civil Engineering
  • Experience

    • TANTIA CONSTRUCTION LTD

      Sept 1994 - Sept 2003
      Assistant Quality Assurance Manager

      Sept 1994 to Sept 2003 Airport Building Project & ROB ProjectEngineer to Senior Engineer (QA-QC) TANTIA CONSTRUCTIONS LIMITED (TCL), New Delhi.  Coordination & planning of construction activities at site,  Coordination with PMs and QC Engineers at site,  Monitoring QA/QC functions of different projects,  To prepare & revise QA/QC formats,  To check and maintain the QA/QC records, Coordination with Clients, Consultants, Vendors and Subcontractors  Working as a part of Business Development Team. Show less

    • SAM (INDIA) BUILTWELL PVT LTD

      Oct 2003 - Jun 2008
      Deputy Manager Quality Assurance

      Oct 2003 to June 2008, Construction of JCOs /Staffs Quarters (9 Blocks) for Delhi Police & Delhi Metro Rail Corp. Deputy Manager to Manager QA/QC, SAM (INDIA) BUILT WELL PVT. LTD., New Delhi  Quality Management,  Client Management,  To conduct calibration of Lab equipment on time,  To prepare and check records of QA/QC functions at site,  To inspect materials/works at site, responsible for all types of testing for fresh and hard concrete, testing and assurance of the quality of cement, aggregate, water, reinforcement steel, admixture and all materials used in the project,  Coordination with Client, Consultant, General Manager / Project Manager and Execution section, Coordination with Contractors / Sub-contractors / Vendors regarding any matters related to quality. Also worked for 2 years as Deputy Manager (Planning) Show less

    • TANTIA CONSTRUCTION LTD

      Jul 2008 - Apr 2010
      Quality Assurance Manager

      July 2008 to April 2010 Elevated Metro Rail as part of Airport Express Line (Delhi Metro Rail Corporation Ltd.) Manager QA-QC TANTIA CONSTRUCTIONS LIMITED (TCL), New Delhi Quality Management at Project site, o To execute QA/QC function at site, o To conduct pre pour and post pour inspection,o To conduct calibration of Lab equipment (when necessary), o To prepare and check records of QA/QC function at site, o To inspect materials / works at site, all types of testing for fresh and hard concrete, testing and assurance of the quality of cement, aggregate, water, reinforcement steel, admixture and all materials used in the project, o To coordinate with RMC plants, to develop and revise (when necessary) formats for test records,  To prepare QC documents for ISO certification and to conduct internal audits,o Approval of mix designs of concrete grades like M35, M40, M50 & M60 from DMRC,  To interact with Chief QA/QC Experts of Airport Line Consultant / DMRC,  To correspond with the contractors and vendors on QA/QC matter,  Coordination with Team Leader (Vice-President) and Project Manager to assure quality at site,  Coordination with execution Team & other departments for any matter related to quality. Show less

    • Punj Lloyd Limited

      Apr 2010 - Dec 2011
      Senior Quality Assurance Manager

      April 2010 to Dec 2011, Construction of (AIIMS) Raipur under the Ministry of Health & Family Welfare, Govt. of India. Senior Manager QA/QC PUNJ LLOYD LIMITED  Quality Management at site, o Monitoring QA/QC functions conducted at site,  Client Management, o Coordination with Client & PMC on any matter regarding QA/QC,o Coordination with Contractors and Vendors on QA/QC matter, o Coordination with Executive Vice-President, Sr. General Manager (Quality) at HO and General Manager (Project) To prepare / review QC documents for ISO certification, o To conduct internal audits for QMS and external audits for ISO certification,  Preparation, approval and implement Project Quality Plan in compliance with Client contract agreement and company requirements, o Develop and revise (when necessary) formats for test records, o Submission & approval of mix designs of different grades of concrete and materials from Client / PMC,  To conduct calibration of Lab equipment,  To monitor inspection of major construction materials / works at site, all types of testing for fresh and hard concrete, testing and assurance of the quality of cement, aggregate, water, reinforcement steel, admixture and all materials used in the project, Show less

    • Leighton Asia

      Dec 2011 - Sept 2012
      Project Quality Manager

      Dec 2011 to Sept 2012 Construction of Two towers of 37 & 40 levels in Delhi NCR.Project Quality Manager LEIGHTON INFRA 13 JOINT VENTURE Quality Management, o To prepare & review of QC documents for ISO certification,o To conduct internal audits for Quality Management System,  Clients Management for any QA/QC matters, o Coordination with the contractors and vendors on any matter related to QA/QC, o Coordination with Quality Head at HO, Project Director, Construction Team and other relevant departments at Project Site. Preparation, approval and implement Project Quality Plan o Approval of mix design of concrete grade like M10, M15, M35, M50, M60 & M75 from Client,  Batching plant production & Quality Monitoringo To develop and revise (when necessary) QAPs / Inspection and Test Plans (ITPs), QA/QC test procedure and formats,  To conduct calibration of Lab equipment  To review & check records of QA/QC functions at site, o To conduct pre pour and post pour inspection,  To monitor materials inspection / works at site and testing of materials, Successfully completed Foundation / Raft concreting of 1000 cum to 6000 cum pour within lesser time than planned time. Show less

    • AFCONS Infrastructure Limited - A Shapoorji Pallonji Group Company

      Jul 2016 - Jul 2018

      Feb 2013 to July 2016 Construction of Elevated Road, New Delhi (Phase II). [Value 463.50 Cr]Senior Manager QA/QC AFCONS INFRASTRUCTURE LIMITED Delhi QAQC Planning & Implementation o Overall Quality Managemento Conduct internal audits for QMS at different sites; ensured ISO Certification (9001:2008), o Setting up and monitoring QA/QC Lab,o To prepare, client approval, and implement Project Quality Plan,o To develop and review ITPs, QA/QC test procedures and formats,o Monitoring inspection of incoming materials at site, to conduct all types of testing for fresh and hard concrete, o Approval of mix designs of concrete grade like M15, M35, M45, M45, M50, M60, M50 (SCC), M60 (SCC) & M75 o Monitoring calibration plan and calibration status of Lab equipment & conduct calibration  QAQC Monitoring & Controlo Client Management and Coordination with Contractors / Vendors on any matter related to quality, o To review & check records of QA/QC functions at sites, o Coordination with PWD, Delhi and Third-party QA, o Quality Supervision of Precast Segments Project-Wide (With Client appreciation - beyond expectation)o Saved construction cost by using lesser dosage of admixture than required in mix design trials.o Wastage control of concrete ingredients throughout Project were kept within the limit fixed by HO. o Zero rejections - Achieved the successful concreting of Deck Slabs & Voided slabs of 2000 cum to 5000 cum of M60 & M75 grade of concrete without the single miller rejection by Client & Third-Party Quality Inspection Agency.  QAQC Reportingo Co-ordination with Project Controller and HOD (QA/QC) at HO, Project Manager, Execution Team, QC Team, P&M Team and also with the other concern departments like Stores & Purchase, Planning, QS & Billing etc. Show less July 2016 to Dec 2017, Construction of 16 nos. Railway Bridges for Konkan Railway, Jammu & Kashmir Value 1200Cr QA/QC Head, AFCONS Infrastructure Limited  QAQC Planning & Implementation o Overall Quality Management: Conduct internal audits for QMS at all sites & prepare/review docs for ISO certification.o To prepare, approval and implement Project Quality Plan  To develop/review of Inspection and Test Plans (ITPs) and QC formats as and when necessary, approval of mix designs & materials used in the project, o Approval of Concrete mix designs of grades-M15, M25, M35, M40 M60, M25 grade Shotcrete and Grout of M25/M30 o Setting up and monitoring of 4 Nos. QA/QC Labs at four remote locations (Reasi, Bakkal, Kouri and Sangaldan), o Monitoring of calibration plan and calibration status of Lab equipment and to conduct calibration,  QAQC Monitoring & Controlo Monitoring of Batching plant production to ensure quality of concrete, and all materials used in the project, o Client Management Coordination with the Contractors/Vendors regarding QA/QC matters o To monitor the pull-out tests conducted for rock bolting. o Completed 24 nos. concrete pours (Foundation Raft) at interior locations without shocking pipelines and lesser time with the utmost satisfactions of client.o Completed concreting of 30 nos. of Slip form Piers with the utmost satisfaction of client up to a maximum height of 89.50 metre which is the record in Indian Railway History and first in Asia. QAQC Reporting: Co-ordination with Director (Operation), Project Controller at HO, Project Head, Execution Team, QA/QC Team, P&M Team, Planning Team, Store & Purchase Team at Project Site,o Presentation of quality related portfolios to management Show less

      • Senior Quality Assurance Manager

        Feb 2013 - Jul 2018
      • Head of Quality Assurance

        Jul 2016 - Dec 2017
    • Gannon Dunkerley & Co., LTD.

      Jan 2018 - May 2018
      Regional Quality Assurance Manager

      Jan 2018 to May 2018, 18 projects (03 Highways, 02 WTPs, 02 Housing/Commercial, 01 Hospital - Value 2000 Cr) Regional Head (QA/QC), Eastern Region-West Bengal, Orissa & Northeast, GANNON DUNKERLEY & CO. LTD QAQC Planning & Implementation o Released ~1.75 Crores & first bill of 20 Crores immediately after joining. o Establishing QMS at all Project Sites, conduct internal & external audits for ISO certification. o Approval of mix designs & materials; guided to optimize various grades leading to cost effectiveness & high-quality. o Monitoring of site QC Labs - Setting up of 5 QC Labs at 3 NH Projects and one WTP with limited resources (a challenge)o To prepare, approval and implement the Project Quality Plan, ITPs, QA/QC test procedure and formats, o Monitoring calibration plan and calibration status of Lab equipment & to conduct calibration.  QAQC Monitoring & Controlo Coordinating & monitoring site QC Team; review & check records; client management regarding QA/QC matterso Interacting & discussing with client about quality related issues and concluding the same jointly.o Introduced & implemented quality walk concept at site; Closed all the pending NCRs of two projects within a month. QAQC Reportingo Chair Quality meeting at site level and organizing the same along with client & execution head at regular interval. o Review of Weekly Quality Returns / Monthly QC Reports / MIS Reports (site) of the region and present in MR meeting,o Customer Complaint Management o Co-ordination with VP, Project coordinators, PMs, and Construction Managers of different sites. Show less

    • GMR Infrastructure Ltd

      May 2018 - Jan 2021
      Head of Quality Management

      > QAQC Planning & Implementation o Implementation of the QMS (ISO 9001:2015) at all 08 sites> Successfully got all the 08 sites Certified for ISO Certification (& Surveillance Audit without any NC).> To conduct internal and external audits & Monitor the progress and effectiveness of the project QMSo To develop and implement Project Quality Plan at DFCC and other Projects in the business. o Verify contractor quality requirements are specified to vendors and contractor documentation submittals,> Identifying Material Source and its approval from client/PMC, Monitoring of Incoming Material Inspection and testing> Successfully established & monitored 8 nos. of QC Labs > Successfully handling Admixture requirements to all sites independently from site req. to delivery at sites. > Monitoring of Reconciliation of major materials to control wastage of materials,> Review of Concrete Mix designs and blankets for cost optimization,> Reduction in cost of Subgrade material (SQ2) and Blanket materials> Reduction of concrete cost by using crushed sand and controlling wastage of materials.o Monitoring calibration plan and calibration status of Lab equipment of all the site labs, > QAQC Monitoring & Controlo Overall monitoring of quality control of different project sites,o Coordination with site QC Managers, DFCC Officials / PMC Officials for any matter related to quality,> QAQC Reportingo Coordination with CEO, Executive VP (C&C), & HODso Coordination with Project Director, CPMs, PMs, QC Managers/Execution/C&C/Stores/Planning/Design/HSE Teams Show less

    • Larsen & Toubro

      Feb 2021 - Apr 2022
      Head of Quality Management

      > QAQC Planning & Implementation> Implementation of the ISO 9001:2015 and Certification of Site> Ensure quality objectives as set as per stated frequency and drive for its achievement.> Implement Quality Manual and procedures at all levels and coordinate with internal and external audits> To extend necessary facilities and access to the activities and records during quality audits > Establishing of PQAP> Identifying Material source and its approval from client,> Coordinate for procurement inspections including vendor assessment,> Ensure all Test records (MTC/Inhouse/TP) are available.> Monitor QA/QC tests on materials and workmanship as per ITP,> Establish and monitor of 4 Nos. of QC laboratories.> Review and approve Concrete Mix designs for optimization up to M70 grade,> Monitor concrete mix design trials and obtain approval from Engineer on time> Identify, review Method Statements, ITPs and support in implementing them at site > Review Master list of testing and measuring equipment’s calibration> QAQC Monitoring & Control> Overall monitoring of QA/QC (team management on daily basis)> Coordination with Client / Authority Engineer,> Training all site staff about the quality requirements as per QMS,> Coordinating for early disposal of non-conformity reports,> Coordinate with project sites daily and ensure the quality works during construction.> Organizing and conducting quality audits with the co-ordination of all concerned> QAQC Reporting> Organize and conduct Management Review Meeting at regular intervals at site> Collate, review and improve Monthly Quality Reports (all sites), analyze> Interact with Customer on quality related issues and report to Project Director and BU Head in HO.> Investigate Customer observations, NCRs, perform RCA on time, Close actions and submit compliance Show less

    • SYSTRA India

      Apr 2022 - now
      Chief Quality Assurance Expert & Chief Resident Engineer

      Since Apr 2022 - Pune Metro Rail Project - 2 corridors - 11.4Kms (14 Stn), 5.7Kms (16 Stn) - Elevated & UG, 14000Cr> Chief Quality Assurance Expert (K1) in General Consultant (GC/PMC), from Systra, Pune, India> Scope: Complete project - Viaduct, Underground, Stations, Labs, Batching Plants, Casting Yards, Fabrication Units etc.> Stakeholders: Internal GC Team, Prime Contractors (30+) and Subcontractors, Client-Maha-Metro Team> Quality Assurance> Implement Quality Culture> QMS: Establish GC Quality Manual & compliance to ISO 9001:2015 (with certification)> Organization Knowledge: Collate, review and share Lessons learnt, Best Practices across all contractors> Compliance to Contract> Through Internal and External Audits (IMS)> Qualification, Approval, monitoring and audits of Customer and Contractor Labs, Batching Plants> Approval of Material sources, Testing Parameters acc. to standards, TP tests, Compliance to ITP/QAPs & Codes> Document review & Approval (Engineer): QAQC Mgmt Plans, MS/WMS, Checklists, ITP/QAP, Design Mix, > Site Vigilance/Surveillance > Coordinate quality concerns/issues with all stakeholders.> Monitor the NCR Status, participate in RCA and Action tracking.> Specific or Focus audit on sites or suppliers - Visit basis or management instructions.> Reporting> Internal and Customer QRMs; Action Tracking> Review and approval of Quality MPRs (project wide)> Management Site Walks, Customer Site Walks, CMRS (Ministry Approvals) and Action tracking > Customer Complaint management and RTI compliance> Quality Control> Manage, Mentor/Train and monitor project Site QC team.> Conduct Site Walks (Internal, Contractors) and track actions to closure (Raise NCRs wherever required)> Co-ordinate Site walks of Internal management and Customer, CMRS etc.> Implementation of Corrective actions across contractors for similar defects and NCRs> Stop Works when Quality is not acceptable – Exercise Veto Power when appropriate. Show less

  • Licenses & Certifications

    • ISO 9001 Lead Auditor - Quality Certification

      RQC, London, UK
      Jul 2022
  • Honors & Awards

    • Awarded to Mukoonda Dutta
      Guest of Honor - World Quality Day GLM-TPL (JV of Gulermak & Tata Projects) Nov 2022 As part of Pune Metro Rail Project.Distributed awards to the JV team members.
    • Awarded to Mukoonda Dutta
      Chief Guest for Inauguration Ceremony of KONSTRUCT (Central institute of Technology) Central Institute of Technology, Assam Sep 2022 The Civil Engineering Club of CITK
    • Awarded to Mukoonda Dutta
      “Outstanding Contribution to the Construction Industry" Indian concrete Institute, Pune Sep 2022 Indian Concrete Institute Pune Centre invited me as a special Invitee and felicitated for my “Outstanding Contribution to the Construction Industry”.
    • Awarded to Mukoonda Dutta
      Certificate of Appreciation from GMR Code of Business Conduct & Ethics, 2019-20 GMR Jan 2021
    • Awarded to Mukoonda Dutta
      Certificate of Appreciation from GMR Code of Business Conduct & Ethics, 2018-19. GMR Jan 2019
    • Awarded to Mukoonda Dutta
      Guest of Honour GMR, New Delhi
    • Awarded to Mukoonda Dutta
      National Scholarship Ministry of HRD, Government of India