Karthik Gil J

Experience

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  Gabriel India Limited

  May 2006 - Nov 2010

  Production Engineer

  Planning for Production Schedule Shift BasisAchieving the Production through Daily Routine Management PlanningPracticing TPM,KANBAN,JITMaterial follow up for line feedingLine Quality, Delivery, Cost control, DisciplineMonitoring and reduce the rejectionsMonitoring line stoppagesMan power allocationPreparing monthly reportsOEE updating for all machinesContinuous improvement in production cellMonitoring break down maintenancePoke yoke verificationOn the Job Training to new employeeToyota Production System implementing (Team Member)Losses monitoring on shift BasisImproving effectiveness of assembly, welding and paint lineTo ensure the smooth flow of material to next customer Show less

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  Sundaram Fastners Limited

  Jan 2012 - Dec 2016

  TPM and TQM Coordinator

  • Responsible for challenging Deming Award at Hosur Unit in the year 2017.• Imparted basics of 5S , TPM , TQM tools training to all the employees.• Implementing Vendor JH activities.• Implementing model machine in cold forging and hot forging plant.• To Improve Plant OEE and OPE from current level.• To develop the DOE and QCC team around the plant.• Involve in Planned Maintenance and preparing Master JH Check list.• Working as member in Improvements projects team.• Implementation & make sustaining of 5S in total factory with the Total Employees Involvement • Coordinator for 8 Pillars towards special audit. • Guide, Measure, Progress & monitor frequently for the progress through reviews as per TPM methodology. • Participation in each pillar targeted activities & analysis. • Responsible for the Kaizen progress. • Promoting Kaizen system by improving the employee involvement. Show less

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  Rane Brake lining

  Nov 2015 - Nov 2016

  Production Engineer

  Responsible for production & Delivery schedules Resource planning Responsible for PQCDSM results towards budgeted targets Implementing good manufacturing practices Responsible for 5S practices and lean manufacturingResponsible for TQM progress Responsible for creating a visual shop floor Responsible for achieving Morale targets by increasing the no of folds for kaizens& suggestions towards Total Employee Involvement CFT leader to achieve <0.5% of machining scrap & rework levels in all identified plants Show less

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  Steel Strips Wheels Limited

  Dec 2016 - Dec 2021

  TPM Coordinater

  Implementing TPM (8 Pillars),5S & Visual Display Activities in plant levelImparted basics of 5S,Poka-Yoke, Lean, Kaizen & TPM training to all the employeesImplementing 16 losses and Losses capturingTo Improve plant OEE and OPE from current levelTo reduce 7types of waste by the Value Stream Mapping tool.

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  Laxmi Metal Pressing Workz Pvt Ltd

  Mar 2021 - now

  TPM Manager