Revanth Mukka

Experience

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  The Singareni Collieries Company Ltd

  May 2018 - Jul 2018

  Process Improvement Intern

  • Quantified production data in digital interface from 200+ dumpers to pinpoint deviations and downtime reasons to improve productivity by 3%.• Managed alongside shift supervisor to allocate work to operators and attained 100% daily production goals.• Executed new agile digital system to plan, schedule and track PM for machinery out of warranty to predict breakdowns on statistical metrics.• Conducted root cause analysis on production failures to prevent future occurrences and upheld performance metrics. Show less

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  Caparo Engineering India Ltd

  Jul 2019 - Jul 2021

  Senior Production Engineer

  • Headed cost cut project to analyze and compare tool usage data for new drills and reground drills in machining operation of Daimler Connecting rod and cut Cost per Component by 27%.• Conducted a comprehensive Time & Motion Analysis of 7 assemblies, 62 sub-assemblies and 334 parts, updating SAP routing data to achieve 12% reduction in monthly workforce.• Collaborated with Quality Assurance to investigate issues in Wheel hub assembly, successfully implementing spindle overload monitoring system that eliminated waste and enhancedoperational efficiency.• Developed and updated PFMEA, Control plans and SOPs for manufacturing operations ensuring work force development in implementing new lines and annual product design changes.• Optimized inventory levels of internal parts and BOPs, effectively provide for equipment and tooling needs for the department, maintenance, and dispatch requirements.• Liaised with CFT to develop Quality plans, leveraging poka-yoke techniques to make recommendations and solutions that significantly reduce rejections at the production line level.• Fostered collaborative, generating innovative strategy to drive cost reductions, enhance labor efficiency, and improve overall production quality in compliance to regulations.• Maintained monthly and yearly reports of OEE, Production review, Improvement Report, KPI ratings for new product lines and business processes.• Setup DOJO centers and trained employees for continuous learning on safety guidelines and teamwork to bring down workplace accidents by 150% over a 3-month period. Show less

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  University of Houston College of Education

  Mar 2022 - Jul 2023

  Graduate Assistant

  • Tutor students in High Level Calculus, Algebra and trigonometry using visual and physical models and worksheets.• Test, grade, and aid students with after class tutoring sessions. Stood district 1st in STAAR, Algebra 1 with 0 ‘Did Not Meet’.

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  Magna International

  Jul 2023 - now

  Industrial Engineer

  • Develop, populate, update, and maintain PFEP of 32 sub-assemblies with 130 parts across 3 program lines consisting extensive details from part specs to supplier details.• Successfully implemented advanced IoT technologies, including RFID for bin and inventory management systems, to enhance operational efficiency and accuracy in inventory tracking.• Collaborated with stakeholders in deployment and integration of state-of-the-art AGV, AMR and Material Handling equipment for greenfield project implementing industry 4.0.• Execution of Value stream map and design material handling for the lines across two plants to maximize manpower utilization by 21.6% on average.• Apply Lean manufacturing principles to assess manufacturing procedures, staffing needs, production benchmarks for continuous process improvement through Carboard city.• Coordinate process improvements in designs for 5S, quality, costing, scrap elimination, and operator wellness and communication integrating the latest methodologies.• Utilized PFEP automate analysis of freight operations, develop bin summaries, and conduct thorough trucking analysis to propose milk run to achieve Full Truck Loads.• Implement new processes for the packaging and lineside presentation kits, resulting in a 7% decrease in material handling equipment saving $50k on CAPEX. Show less