Ganesh Subramani

Ganesh Subramani

Maintenance Technician

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location of Ganesh SubramaniWest Mackay, Queensland, Australia

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  • Timeline

  • About me

    Senior Engineer Rollingstock at Aurizon

  • Education

    • Govt. Tool Room & Training Center, MYSORE

      2006 - 2007
      Advance CNC programing and machining computer aided manufacturing higher first class
    • Robert-Bosch-MICO

      1998 - 2001
      MIllwright Mechanic Machine tool Maintenance higher first class
    • Australian Institute of Management

      2018 - 2022
      Grduae certificate Management Business Administration and Management, General in progress
    • Edith Cowan University

      2010 - 2014
      Bachelor's degree Mechanical Engineering Honors Lower second class

      Activities and Societies: Institute of Engineers Membership

  • Experience

    • Bosch India

      Jan 1998 - Jan 2001
      Maintenance Technician
    • GE John F Welsh Technology centre

      Jan 2001 - Jun 2001
      Research Associate

      • Building special purpose machines for production.• Implementing and producing Quality products• Assisting in research and set-up of efficient freezers and dishwasher• design and prototype/ manufacture of Quality products

    • GSK

      Jun 2001 - Jan 2002
      Production/maintenance Associate

      Responsibilities:• Involved in commissioning and installation of entire plant.• Implementing good manufacturing practices, six sigma projects to drive efficiency and safety among team members• Preparing maintenance schedules and implementing reliability, asset management techniques, Lean Manufacturing concepts.• Maintenance experience on PLC and SCADA controlled process plant.

    • Bosch India

      Feb 2002 - Dec 2003
      Maintenance Technician

      • Break down maintenance and trouble shooting of production machines and utilities.• Preparing and scheduling preventive and breakdown maintenance schedules for CNC and Conventional machines.• Organising and preparing components drawings and manufacturing them.• Assisting in making monthly reports for maintenance shop.• Building special purpose machines for production.• Implementing and producing Quality products.• Assisting in implementation of Lean manufacturing and 5’s techniques to stream line overhead cost on maintenance department.• Assisting in developing and implementing 5s, CIP and TPM stage by stage across all departments including implementing pilot stations. Show less

    • ITC Limited

      Jan 2004 - Jan 2007
      Product Support Technician

      • Maintenance of production machines and Improving OEE.• Optimizing Efficiency of plant or system by analysing the problem trends, process mapping, Plant layout design by developing tailored solutions and effectively implementing reliability centred maintenance solutions.• Identification and implementation jigs and fixture to enhance production efficiency.• Training juniors and operators for effective operation of plant, CIP, JIT and 7 types of waste elimination.• Involving team in Idea generation to implementation.• Modification of existing machines to increase productivity.• Negotiation with union for better work practices.• Implementing TPM, TQM and taking appropriate measures to achieve highest quality output.• Ordering and managing required resources and labor for production. Show less

    • Tyco Fire Products

      Jan 2007 - Jan 2008
      Maintenance Technician

      • Implementation of engineering maintenance techniques, processes, reliability centered maintenance.• Comprehend, comply and implement TYCO- Safety systems.• Provide support for performance and continuous improvements.• Implementing 5s principle and minimizing waste.

    • UGL

      Jan 2008 - Feb 2020

      • Provide engineering expertise to support the development of maintenance optimisation, component overhaul and repairs.• Monitor industry practises to identify processes, maintenance and material changes that will improve rolling stock performance and achieve business outcome.• Undertake component assessment and mitigate associated engineering risks related to safety and technical issues ensuring no additional risks are created.• Project management and supervision of Locomotive commissioning, Field modifications, and CCO’s of Evo-Locomotives and wagons at Rio Tinto and BHP. • Good understanding of budgetary, commercial and contractual responsibilities. Show less

      • Subject Matter Expert

        Jan 2008 - Feb 2020
      • Engineering Technician LH

        Jan 2008 - Oct 2013
    • Aurizon

      Apr 2020 - now
      Senior Engineer Rollingstock

      Responsibilities / Critical Deliverables1. Organise and plan the technical aspects of highly complex mechanical engineering projects including the design and preparation of user requirement specifications, material and component specifications, safety in design requirements for new and altered works.2. Develop and coordinate technical aspects and strategies for new technology and techniques applicable to mechanical engineering systems and networks.3. Design, checking and auditing of highly complex mechanical engineering systems submitted by design team and or external providers.4. Organise and prepare the associated documentation, user requirements, system requirements, installation procedures, verification and validation, testing and commissioning, asset handover, type approval, maintenance procedures for mechanical engineering systems.5. Ensure that mechanical engineering designs produced conform to business and industry best practice.6. Assist in the training and development of engineers and designers.7. Identify requirements for new processes and standards, and contribute to the production and implementation of new standards, specifications and work practices.This is not an exhaustive list of position responsibilities. Specific duties may vary over time. Show less

  • Licenses & Certifications

    • Managing Financial Resources Blended

      Australian Institute of Management
      May 2020
      View certificate certificate
    • Marketing For Managers

      Australian Institute of Management
      May 2019
      View certificate certificate
    • Advanced Pneumatic Circuitry and troubleshooting

      Robert Bosch Tool Corporation NA
    • Lean Six Sigma Green Belt (ICGB)

      GSK
      Feb 2002
    • Quality Assurance

      Bosch
    • Diploma in Computer Science

      Polytechnic School
    • Cutting Tool Technology

      Bosch
  • Honors & Awards

    • Awarded to Ganesh Subramani
      Appreciation Letter from BHP -
    • Awarded to Ganesh Subramani
      Appreciation Letter from GSK GSK Achievement Award for safe and early commissioning of the Spray dryers Plant
    • Awarded to Ganesh Subramani
      Cash Vouchers -
    • Awarded to Ganesh Subramani
      Operational Excellence -
    • Awarded to Ganesh Subramani
      Safety Award BHP Recognition From BHP while working thru UGL. For my work About Critical risk management techniques in ECPB Project in company's Safety Magazine