Amol Mane (Lean Six Sigma GB)

Experience

• 

  Kirloskar Brothers Limited

  Nov 2011 - Sept 2017

  Quality Assurance Engineer

  • Worked as Inward Quality & Supplier Quality In-charge by leading a team of two inspectors• Performed dimensional & visual inspection of castings, fabricated, machined parts & all bought out purchased items• Responsible for inspection & release of all fabricated valves/parts (size max. DN 4000mm) from vendor end.• Experienced in NDT test witness like DPT, UT, MPI, RT at supplier end and various tests at NABL Laboratories • Preparing, reviewing, maintaining & updating QC documentation as per ISO norms & defined SOP’s• Monitoring monthly rejection / rework data, vendor PPM & Vendor Quality Ratings • Acted as a Performance witness of Gear Boxes, Electric Actuators, Control panels & Hydraulic Cylinders.• Scheduling & monitoring instrument & gauge calibration activities • Coordinating Third Party Inspections. Planning, Execution, Reporting till release note from inspection agencies.• conducted Vendor Quality Audits & Product / Process / SQIP audits and ensuring actions to eliminate potential & repetitive non-conformities and ensuring implementation of corrective/preventive actions (CAPA) • Performed new vendor evaluation & re-evaluation audits• Conducted ISO 9001 internal audits of other departments & sharing the findings & improvement areas • Executed the site work inspections, inspection of site returned goods & initiating rectification / CAPA actions • Attended and resolved several customer complaints by on-site visits Show less

• 

  Crane Process Flow Technologies India Pvt Ltd

  Sept 2017 - now

  Sr. Quality Engineer

  • Leading Inward, In-Process, final inspection, packing and customer complaint activities of Value stream with team of three inspectors• Monitoring supplier PPM, COPQ. Prepare pareto analysis followed by month top 3 issues improvement actions through 8D/RCA• Present Quality KPI’s to site leader on daily board walks• Responsible for development of new gauges, templates, tackles and equipment for smooth conduct of inspection activities and maintaining calibration at planned intervals• Responsible for right first-time quality (100% RFQ) of delivered material to overseas Crane Business units• Responsible for analyzing root cause of customer complaints & submission of redressal plan with RCA in place for key issues• Prepared Stage wise Quality plans, Work Instructions, SOP’s, Inspection Check lists & visual aids of value stream• Preparing FAI (First article Inspection) and CER (Critical Examination Reports) for all development items• Supporting strategic quality team in New product development activities• Inspection of welded parts and tubes & fittings • Worked on two lean projects to reduce supplier PPM at inward stage and automation in quality inspection under quality 4.0 concept• Active participation in safety audits, Dock audits & problem-solving and process control Kaizen eventsHighlights: • Reduced Export escape rejection from 40% to < 5%• Reduced Justified warranty customer complaints from 6 per year to 2 per year• Initiated welding qualifications WPS, PQR, WPQ at supplier end• Prepared documentation for ISO 9001: 2015, EHS ISO 14001 and OHSAS ISO 45001• Conducted internal audits of ISO 9001, EHS ISO 14001 and OHSAS 18001 • Delivered training on 7 QC tools to Crane employees Show less