Prathamesh Sonje

Experience

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  Veloce Racing India

  Jan 2019 - May 2020

  Design Engineer (Brakes)

  Design and manufacturing of Hydraulic braking system for formula Student car .

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  Central Water And Power Research Station

  Feb 2021 - Jun 2021

  Research Intern
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  Tata Technologies

  Oct 2021 - Mar 2023

  1. Technical Skills: - Proficient in PLP Validation and Mechanical Fitment studies. - Conducted New Strategy Benchmarking & Manufacturing. - Expertise in Dimensional Feasibility checking. - Thorough knowledge in Checking CAS received from styling dept. for Tooling Feasibility, Regulator Requirements, Gap & Flush conditions, and Feature List (Base, Mid, High).2. Analysis Skills: - Skilled in Gap & Flush Analysis for product development. - Proficient in 3D Stack Up Analysis for Fitment, Locating Scheme, and BIW Assembly GD&T validation. - Experienced in Monte Carlo Analysis for robust product development.3. Collaboration and Problem Solving: - Collaborated with Designers, Process Planners, and Suppliers to identify root causes during product development. - Demonstrated ability to work with cross-functional teams to ensure design and manufacturing alignment.4. Datum Scheme Definition: - Expertise in defining Datum Schemes to ensure accurate and repeatable measurements in the manufacturing process.5. Quality Assurance: - Ensured tooling feasibility and compliance with regulatory requirements during CAS (Computer-Aided Styling) review. - Conducted Gap & Flush analysis to meet high-quality standards.6. New Product Development: - Played a key role in New Product Development projects. - Demonstrated proficiency in validating BIW (Body in White) assembly GD&T for quality assurance.7. Communication: - Effectively communicated with stakeholders to validate and implement design changes. Show less

  • Dimensional engineer - DVA

    Oct 2021 - Mar 2023

  • Graduate Engineer trainee

    Oct 2021 - Nov 2022
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  Magna International

  Apr 2023 - Dec 2024

  Dimensional Engineer

  DVA Process Model Building and Simulation• Build DVA (Dimensional Variation Analysis) process models for BIW, Chassis aggregates.• Utilize Vis-VSA Mock-up V14.3 for simulation of locator strategy, assembly GD&T, tolerance stack-up, and assembly sequences.• Define a comprehensive measurement plan and validate manufacturing capability against quality targets.DVA Process Result Evolution• Evaluate DVA process results for mechanical fitment targets and craftsmanship issues.• Identify and address issues related to mechanical fitment and craftsmanship targets through the DVA process.• Utilize CAS feedback, PLP’s, and build process information to validate manufacturing capability DVA Process Model Building for Complete BIW Aggregates• Extend DVA process model building to cover the entire BIW aggregates.Dimensional Support for North America & Europe Region• Provide dimensional support for the North America and Europe regions Show less

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  Tata Technologies

  Dec 2024 - now

  Engineer- DVA