Shayan Hasan Khan

Experience

• 

  Pak-Arab Refinery Ltd.

  Jun 2014 - Jul 2014

  Internee

  Theoretical study of HVAC systems & centrifugal pumps

• 

  Amreli Steels Limited

  Dec 2014 - Dec 2014

  Internee

  Study of step by step procedure for transforming raw material into finished billets.

• 

  Metro Power Company Ltd

  Jan 2016 - Jul 2016

  Mechanical Engineer

  • Six months experience in installation of 40 nos. Wind Turbines of Nordex N100 – 2.5 MW at 02 different projects.• Carried out visual inspection of wind turbine components (tower sections, nacelle, blades, hub) transporting at site before erection activity and performed inspection after installation.

• 

  Pakistan Refinery Limited

  Jul 2016 - Jan 2019

  Trainee Construction Engineer

  • Two and a half years of experience of projects related to new construction/erection as well as maintenance of 10 above ground storage tanks in accordance with API-650 and API-653; re-routing of intracity pipelines through manual laying as well as horizontal directional drilling (HDD).• Prepared complete BOQs of projects, tender documents and detailed project activity plans; monitored progress; reviewed and further processed contractor’s invoices; reviewed design and drawings; technical evaluation of material; ensured quality control & compliance of HSE procedures by carrying daily tool box talks for awareness.• Served in the Regeneration Shutdown, 2017 with the key responsibilities of cold jobs of repairing leaking, pitted or internally corroded process pipes through Belzona cold products, and cleaning & hydrostatic testing of heat exchangers.• Served in the Regeneration Shutdown, 2018 with the main responsibilities of maintenance of fin-fan heat exchangers (air coolers). Show less

• 

  Pakistan Refinery Limited

  Apr 2019 - Nov 2023

  • Planning & execution of planned & unplanned stationary equipment inspections (including on-stream, external & internal inspections) of pressure vessels, heat exchangers, boilers, columns, fired heaters, reactors, storage tanks & piping.• Determination & application of appropriate NDE methods like UT, MT, PT, RT, PMI, MFL, ECT, Thermography, Metallography and Leak Testing to assess the equipment & piping condition.• Evaluation of results of all inspection data as per relevant standards of American Petroleum Institute (including API-510, 570, 653, 579 etc.) & determining the most optimal cost effective repair method.• Preparing & issuing effective work scopes to Maintenance department for repair of equipment & piping based on inspections.• Proficient in Inspection Management System (Palladio by ANTEA) for managing inspections, preparing inspection reports & maintaining equipment history.• Monitoring & maintaining the cathodic protection system of pipelines through Transformer Rectifiers (TRs) and ground-beds surveillance, Pipe-to-Soil Potential (PSP) surveys, CIPS and DCVG surveys.• Review of technical offers, mechanical design, drawings, NDE procedures, ITPs, NDE reports, Mill Test Certificates (MTCs), Heat Treatment Reports, Hydrostatic testing reports and other documentations in the process of procuring new material & equipment.• Inspection of new material & equipment after shipment along with MTCs review to check whether the item meets the required specifications.• Review of Welding Procedure Specification (WPS), Procedure Qualification Record (PQR), welding repair procedures & conducting welder’s qualification tests in accordance with ASME Section IX.• Ensuring full compliance with company’s safety regulations & HSEQ management system.• Successfully completed Turnaround 2019 (Inspection of ~150 static equipment as well as managing QC of repair works.• Ongoing Projects: Risk Based Inspection (Study & Implementation), In-Line Inspection of Pipelines. Show less

  • Executive Inspection Engineer

    Oct 2023 - Nov 2023

  • Inspection Engineer

    Apr 2019 - Oct 2023
• 

  Fauji Fertilizer Company (Formerly FFBL)

  Nov 2023 - now

  • Assistant Manager Inspection

    Jan 2025 - now

  • Assistant Manager Inspection

    Nov 2023 - Jan 2025