Bilal Azam (CSP, ASP, NEBOSH IGC, CSSGB)

Bilal Azam (CSP, ASP, NEBOSH IGC, CSSGB)

Intern Operations Engineer

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  • Timeline

  • About me

    HSE Professional

  • Education

    • Forman Christian (FC) College Lahore

      2002 - 2004
      FSc Pre-Engineering

      FSc Pre Engineering

    • University of the Punjab

      2005 - 2009
      Chemical Engineering Specialized in Bio-Chemical Passed with Distinction
  • Experience

    • Attock Refinery Limited

      Jun 2007 - Jul 2007
      Intern Operations Engineer
    • Engro Corp

      Aug 2009 - Feb 2017

      Key Achievements:==============- Revamped and developed new Leading indicators of Process and Behavioral safety according API-754 standard- Lead Hand injury prevention safety campaign at site that helped in reducing Hand injuries from 11 vs 01 in the same time period. Got Spot-Award from vice president Engro Fertilizers Ltd and Rising Safety Star award from NSC-USA.- Developed new Quality criteria for a Safety Audit and Incident Reporting- Developed a new Safety MIS model of stewarding HSE action items - Initiated first ever Functional safety study (SIL/ LOPA) at site- Conducted trainings on Operational Discipline, Incident Investigation techniques, Process Hazard analysis- Fire water system reliability enhancement project for site- Conducted PHAs of: Site Steam Network, Gas distribution to Boilers and Gas turbines from different resources, Acid/ Caustic facilities etc- Coordinated external audit for DuPont Process Safety management system ==================Responsibilities:==================- Implementation, documentation & monitoring of DuPont (OSHA) Process Safety Management system - Assisting Vice President in Behavioral Safety committee of site as HSE secretary- Incidents / injuries reporting, categorization, investigation and Analysis.- Comprehensive analysis of Management safety audits & present findings to management- Site Safety Leading Indicators development, monitoring & present analysis to management monthly and to CEO/ BOD quarterly- Development of action plan against site lagging safety Indicators (Pending reports, action items, pending recommendations, Incidents, TRIR etc.)- Turnaround safety planning and package development- Design and lead HSE awareness campaigns- Hold weekly and quarterly emergency drill simulations and steward the gaps highlighted.- Conducting training on Firefighting, Work permit system and Lock-out-tag-out- Monitoring of effluent & emissions going to atmosphere according to NEQS Show less LOOKED AFTER 03 UTILITIES UNITS AT SITE, PROCESS ENGINEER====================================================- Monitoring performances of all Utilities units of site: 04 Gas Turbines, 09 Boilers, 04 Cooling Towers and 03 Air compressors- Monitoring of all chemical dosing in Demin water, cooling water, Steam and Condensate system to maintain their chemistry parameters- Fire water network performance test on quarterly basis.- CIP of RO membraned and Cation/ Anion Resin replacements- Capital and Expense budget planning and monitoring of Process Engineering Department**************************KEY ACHIEVEMENTS:**************************- Successful project in reducing high pressure drop at suction of 26 MW GE Frame-VI Gas Turbine during wet season by modifying its filtration system. Received appreciation from GM Plant- Highlighted and controlled Phosphate hideout phenomenon in 400 TPH Boiler drum and saved drum from internal corrosion- Resolved frequent steam turbine fouling issues by reducing Sodium carryover- Optimized Na/PO4 ratio in HRSG drum in desirable range through six sigma project- Optimization of chemicals used in Cooling Tower- Project of replacement of amine with ammonia to reduce cost to control steam condensate pH Show less

      • Health Safety Environment Engineer (Process Safety Management)

        Feb 2015 - Feb 2017
      • Utilities Process Engineer

        Jun 2012 - Feb 2015
      • Operations Engineer

        Aug 2009 - Jun 2012
    • Fatima Group

      Feb 2017 - Jun 2019
      Senior Corporate HSE Engineer

      Remained Responsible for :====================Stewarding and advising on HSE and PSM matters of all the sites of Fatima Group:1. Fatima Fertilizers Ltd (Sadiqabad Plant)2. Pak Arab Fertilizers Ltd (Multan Plant)3. FatimaFert Ltd (Sheikhupura Plant)4. Fatima Energy Ltd5. Fatima Sugar Ltd5. Fatima Cement Ltd (New Project)6. Relliance Oil Tank terminal (New Project)

    • PROTEKT.PK

      Sept 2020 - now
      Health Safety Environment Consultant

      Helping Industry to elevate their HSE systems through Audits and Digital Training Modules development

  • Licenses & Certifications

    • Certified Safety Professional

      Board of Certified Safety Professionals - USA
      Dec 2015
    • Associate Safety Professional

      Board of Certified Safety Professionals - USA
      Oct 2015
    • Certified Six Sigma Green Belt by ASQ - USA

      American Society of Quality
      Jun 2015
      View certificate certificate
    • NEBOSH International General certificate in Occupational Safety and Health

      National Examination Board in Occupational Safety and Health (UK)
      Jul 2014
    • IOSH Managing safely

      Instituition of Occupational Safety and Health (UK)
      Jun 2014
  • Honors & Awards

    • Awarded to Bilal Azam (CSP, ASP, NEBOSH IGC, CSSGB)
      RISING SAFETY STAR AWARD - 2016 NATIONAL SAFETY COUNCIL - USA Jul 2016 Received "Rising Safety Star" award from President of National Safety Council - USA on leading a Behavioral Safety Campaign initiative that revolutionized safety culture at site and helped in reducing Hand Injuries from 45% to 5% at World's 5th largest Urea manufacturing Plant
    • Awarded to Bilal Azam (CSP, ASP, NEBOSH IGC, CSSGB)
      Spot Award by Vice President - 2015 ENGRO FERTILIZERS LTD Dec 2015 Recognized by Vice President of Engro Fertilizers Ltd on remarkable HSE performance : Received a Spot Award along with a Cheque
  • Volunteer Experience

    • Community Building Activist

      Issued by Engro Foundation on May 2012
      Engro FoundationAssociated with Bilal Azam (CSP, ASP, NEBOSH IGC, CSSGB)