Ammar Ali

Experience

• 

  Gourmet Foods Pvt.Ltd.

  Apr 2011 - Sept 2011

  Internee
• 

  Citrus research station

  Sept 2011 - Dec 2011

  Internee
• 

  Shakarganj Food Products Limited

  Dec 2011 - Mar 2012

  Quality controle officer

  As a trainee in Quality and Production Department

• 

  Family Foods pvt.ltd.

  Apr 2012 - Oct 2012

  Quality Assurance Exective

  Head of the quality departmentat Family foods juice plant Training of Production and QA staff for SOPs, food safety & hygiene, GMPs & online monitoring2. Trial management of new ingredients, approval or disapproval based on efficiency of ingredients for product improvements as well as strategize for cost management3. Development of new products as per management’s assigned projects4. Participate in quarterly review meetings with higher management5. Process development and improvement6. To assure the Quality and Quantity of production7. To follow all the suggested changes regarding Production, Quality and system development and convey properly to subordinate staff8. Supervising all Production related activities of plant like Juice blending, process control , Research and Development9. Estimating costs and setting the quality standards10. Monitoring product standards and implementing quality control programmes11. Reviewing the performance of subordinatesSpecialties:ManagementProductionQuality AssuranceQuality Control Show less

• 

  Unilever

  Sept 2012 - now

  *Customer Complaint Investigation, RCA and taking actions for defects reduction.* Champion of Digital Voice of Consumer : A Power BI tool used to identify consumer sentiments in Social Media. Analyzing sentiments on products through the Power BI and taking actions for negative sentiments.* Initiating Projects to uplift Quality Standards of External Warehouses , Transportation Trucks, Retail Outlets to ensure Unilever products are safely handled through out the value chain until the consumer.* Leading Digital Agenda of Unilever Quality Function* Patterning with 5 different business groups to ensure better consumer experience with every single purchase. Show less Responsible for overall Quality system of HPC factory.. Building Robust Quality System through audits against GQR, GMP requirements.. Site HACCP coordinator & looking after all documents & data control.. Developing training modules & imparting trainings to Management & FS on HACCP, Hygiene and GMP etc.. QM pillar lead for the site.. Ensuring safe working procedures are followed along with reviewing & detail risk assessment related to Task & Equipments.. Analysis of Data by statistical method (SPC on key parameters) & liaise on with factory operation team in improving product Quality.. Providing support to R&D in on-going development projects (innovations/ renovations). Show less Working as Independent Quality Assurance Manager For beverages category of Unilever Pakistan Ltd.with the following job responsibilities.• To lead and to promote the Quality Assurance activities of the process. • Ensuring Product Quality as per specifications & ensuring by regular audits of departments as per GMP / HACCP/FSSC / QMS requirements.• Revision of SOPs and ensuring that all SOPs are implemented effectively• Ensuring quality product by CRQS standards.• Ensuring quality of RM/PM received and clearance in SAP system.• Ensuring FIFO system and SOPs for issuing materials are followed. • Conduct Hygiene audit on weekly basis & report non-conformance to Area In-charges & Plant Manager.• Ensure HACCP implementation at plant & proper CCP monitoring.• Ensure warehouse is maintained as per GMP requirements & report any non-conformance.• Conducting trainings of the staff to improve quality awareness.• Ensuring 100% compliance on rework management. • Ensure proper GMP / Hygiene protocols at plant & report any non-conformance to Area Incharge & Plant Manager for rectification.• Ensure all Lab analysis are carried out as per SOP & relevant records are maintained.• Support QMR in ensuring that the QMS is established implemented and maintained at HS Foods (Tea Plant) in accordance with the requirements of ISO 9001-2008 standards.• Maintaining QA analysis results of RM/PM, SFG, FG etc in SAP.• Preparing data / reports on Quality & Consumer Safety for management review meetings.• Ensuring action plans for quality complaints, incident management and trace-ability.• Providing guidance regarding operational control to other management functions, to ensure compliance to quality policies and objectives. • Active role in safety & lead risk assessment & other safety related tasks regarding this Department Show less Responsible for managing and driving the implementation of TPM process by coordinating the TPM activities for losses eradication in all departments of the factory .- Establish and implementation of Loss Trees in Process, Production and Maintenance Deptt.- Establishing system for Root Caiuse analysis to reduce failure Rate.- Establishing Loss Cost matix for major losses.- Reformation and activation of circle teams in factory- Responsible for conducting monthly TPM Steering with all Pillar Leaders to review overall TPM progress- Project Leadership Team (PLT) Leader for dressings circle.- Pillar Lead for Continuous Improvement (KK) -Leading Innovations portfolio in all categories of Dressings, Savoury(custard, Dry, Wet, noodles) etc.- Leading cost saving projects of More than PKR .70 mn (5mn Euro)- Checking Operational feasibility of of all new installations and commissioning including noodle & Dressing lines.- Capacity constraint studies and managing different capacity related issues. Show less Working as Independent Quality In-Charge with the following job responsibilities.• To lead and to promote the Quality Assurance activities of the process. • Ensuring Product Quality as per specifications & ensuring by regular audits of departments as per GMP / HACCP / QMS requirements.• Revision of SOPs and ensuring that all SOPs are implemented effectively• Ensuring quality product by CRQS standards.• Ensuring quality of RM/PM recieved and clearance in SAP system.• Ensureing FIFO system and SOPs for issuing materials are followed. • Conduct Hygiene audit on weekly basis & report non-conformances to Area Incharges & Plant Manager.• Ensure HACCP implementation at plant & proper CCP monitoring.• Ensure warehouse is maintained as per GMP requirements & report any non-conformance.• Conducting trainings of the staff to improve quality awareness.• Ensuring 100% compliance on rework management. • Ensure proper GMP / Hygiene protocols at plant & report any non-conformance to Area Incharge & Plant Manager for rectification.• Ensure all Lab analysis are carried out as per SOP & relevant records are maintained.• Support QMR in ensuring that the QMS is established implemented and maintained at HS Foods (Tea Plant) in accordance with the requirements of ISO 9001-2008 standards.• Maintaining QA analysis results of RM/PM, SFG, FG etc in SAP.• Preparing data / reports on Quality & Consumer Safety for management review meetings.• Ensuring action plans for quality complaints, incedent management and traceability.• Providing guidance regarding operational control to other management functions, to ensure compliance to quality policies and objectives. • Active role in safety & lead risk assessment & other safety related tasks regarding this Department Show less

  • Corporate Quality Assurance Manager

    Apr 2023 - now

  • Factory Quality Assurance Manager

    Nov 2019 - Mar 2023

  • Category Quality Lead

    Jan 2017 - Oct 2019

  • Shift Manager

    Sept 2015 - Jan 2017

  • Junior Manager Quality Assurance

    Sept 2012 - Aug 2015