Anuj Kumar Tyagi

Experience

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  Shriram Pistons & Rings Ltd.

  Jul 1995 - May 1998

  Engineer-Production

  1.Shriram group of company, supplying pistons, rings, engine valve and pins to many auto companies.2.Handeling Production and QA, using SPC/SQC & control chart to improve Cpk, worked on many NEW Engine Development.

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  Owens Corning India Limited, Mumbai

  Jun 1998 - Jul 2007

  Process Technical Officer

  Owens Corning (OCV Reinforcements) is US based fortune-500 MNC. The company is world leader in fibreglass manufacturing and globally known for its high standards of quality and high performance organisation culture.• Certified six sigma white belts wherein successfully executed project on Reduction of Fabrication Waste with financial saving of USD 88K P.A. in the CSM manufacturing process at Owens Corning India Ltd.• An interface between customers and maufacturing team. Defining customer FFU, developing new product and meeting customer expectations, conducting customer mimic test on glass fiber products.• Technical services to customer: new application development, product qualifications and techno-commercial seminars along with India business team.• Effectively liaised with Third Party Agencies like DNV, Lloyds, G Lloyds, IRS RITES, IIT, and ERDA for types approval• Pivotally designed a Statistical Process Control Pocket Guide • Customer complaint handling with close interaction to global product managers –India, ME, Europe and A & NZ region• Adjudged as Annual High Performer at Owens Corning India Ltd. in 2003• Hands-on experience in glass fiber manufacting and various composite conversion process like-HLU, spray-up, pultrusion, filament winding, VARIM and SMC etc. Show less

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  EPL Limited

  Jul 2007 - Dec 2008

  Manager-Production

  Essel Propack is the largest specialty packaging company (An Indian MNC) in the world, manufacturing laminated and seamless tubes catering to the oral care, cosmetics, personal care, pharmaceutical, food & industrial sectors. 1.Heading production of plastic tube unit and printing unit of laminated tube with handling a workforce of 60 plus people.2.Responsible for productivity, quality and cost and meeting OTIF(On Time In Full) target.

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  Wind World India Limited (Formally known as Enercon India Limited)

  Jan 2009 - Dec 2011

  Sr.Manager QA-Rotor blade

  Wind World India is an an ISO 9001:2008 certified company for Manufacturing, Installations and Services of wind energy converters. It is supported with the latest design and development from its Principals; Enercon GmbH.We have installed over 4500 + Wind Energy Converters (WECs) with a capacity of over 3400 MW. Wind energy business: Quality Assurance in rotor blade manufacturing• Leading Incoming and process Quality assurance in blade manufacturing process• Development of alternate source of blade maletrails-glass fiber, epoxy resin & adhesive, core materail, Coatings and PU sealents etc• System audits at sites and and technical service to O&M team on blade related issues• Visited and worked with internal composite material suppliers like DIAB USA and India ,’Aditya Birla Chemicals Thailand, PPG-fiber glass USA and Netherlands, Ahlstrom Finland and USA, Jushi and Hengshi China, CPIC China, Hexion Germany, Mankiewicz Germany, Kukru Chemicals Korea for qualification of blade material• Developed an in house Testing lab for blade materail development at Wind World Limited (Formly known as Enercon). Show less

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  Inox Wind Ltd.

  Dec 2011 - Jan 2022

  Managing quality for the entire value chain of manufacturing-projects-commissioning of wind energy business on PAN India basis.Role- Manufacturing QA: Managing:o All the manufacturing plants (nacelle-hub, blade, and tower) QA team on quality trend, non-conformity trend, major deviation, and continuous improvemento Plants on implementing customer-specific requirements in the manufacturing process.o Customers on freezing of FFUs, in-process and final inspections, and obtaining customer acceptance.• Channelizing customer feedback from site to plants and ensuring customer expectations are understood and converted into the process and product specifications.• Driving CI and Kaizen projects in plants. Infrastructure QA:• Leading Quality Assurance in construction of wind farm right from the site set up to handing over taking over (HOTO) of the wind farm with customers on PAN India basis.• Freezing of customer FFUs during contract stage, finalizing project QAP and offering stage inspections at sites, and obtaining their acceptance at various stages of project execution• Directing review, approval, and release of drawings, specifications, and procedures of wind turbine foundation, USS, 33 KV transmission line, approach road, erection of turbine, and other project processes.• Facilitating incoming inspection of the turbine, Instituting pre-commissioning checks , and releasing turbine for commissioning. HSE Management:• Played a lead role in the implementation of EMS and OHSAS system in Inox blade & tower plant at Ahmedabad.• Driving HSE initiatives and Implementation of Corporate HSE policy across the project site on a PAN India basis. General Management:• Accountable for annual budgeting, performance appraisal, and setting up KRA of QA team.• Collaborating with technology partners AMSC Austria and Windnovation Berlin on design-related matters. Show less Infrastructure QA:• Leading Quality Assurance in construction of wind farm right from the site set up to handing over taking over (HOTO) of wind farm with customers on PAN India basis.• Freezing of customer FFUs during contract stage, finalizing project QAP, capturing customer-specific requirements and offering stage inspections at sites, obtaining customer acceptance at various project stages.• Deploying TPI agencies (as & when required) at all the manufacturing locations and project sites.• Directing review, approval, and release of drawings, specifications, and procedures of wind turbine foundation, USS, 33 KV transmission line, approach road, erection of turbine, and other project processes.• Facilitating incoming inspection of wind turbine components at sites like nacelle, hub, blade, towers, transformers• Instituting in-process inspection and pre-commissioning checks on erected turbines and releasing them for commissioning. Managing customer clearance for wind turbine foundation, Mechanical completions, and HOTO.• Expert civil foundation-soil testing & soil stabilization mix design, NDT, foundation restoration.• HOTO with O&M and IPP Customers with lifetime documentation of turbine. Handling technical due diligence with new IPP customers wherein leading their visit to plants and project sites• Driving improvements and imparting technical training to contractors on handling, storage, and construction process.• Technical audits in customer critical processes at project sites. Show less Heading quality assurance in wind turbine blade and steel tower manufacturing plant.Key highlights:• Played a key role in setting up the quality assurance system in blade and tower manufacturing • Overcame subjectivity in blade manufacturing process by preparing standard repair procedure in consultation with blade designer.• Weld shop approval on tower manufacturing plant and reduction in % weld defect length in tower manufacturing• Process audits.• Implementing ISO-14001 and OHSAS-18001 in blade and tower manufacturing plant. Show less

  • General Manager-Corporate Quality

    Nov 2018 - Jan 2022

  • DGM-Corporate Quality (Projects QA)

    Sept 2013 - Oct 2018

  • Head, AGM-Plant QA (Blade & tubular tower)

    Dec 2011 - Aug 2013
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  JSW Energy Ltd

  Feb 2022 - now

  Head-Quality (Renewable)
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  JSW Steel

  -

  Associate Vice President & Head-Quality (Renewable)