Rafael Moraes

Experience

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  Apollo

  Jan 2006 - Jan 2007

  Laboratory Analyst

  Physical and chemical analyses for the release of raw materials;Laboratory analyses for production release;Development of new raw materials

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  Embraer

  Aug 2007 - Mar 2008

  Engineering Intern

  Working on the characterisation and development of aeronautical sealants.Destructive and non-destructive testing and data processing.Also assisting in the flammability department.

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  Manetoni - ArcelorMittal

  Feb 2008 - Jan 2010

  Technical Assistance / Quality

  Technical assistance carried out in the field with customers;Responsible for product quality;Issuing reports;Physical and chemical analyses to characterise materials

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  Industrias Romi S/A

  Feb 2010 - Jan 2012

  Engineering Trainee

  Engineering Trainee

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  Indústrias Romi SA

  Jan 2012 - Oct 2014

  • Implementation and training of all organizational levels at Lean Romi Academy• Leader of strategic cost and improvement projects in the foudry with gains of more than R$1,5M• Mentoring and Coaching of more than 20 Lean Six Sigma projects at different organizational levels with earnings greater than R$1M Advising on areas related to the Supply Chain, such as logistics, planning, stocks, etc...

  • Continuous Improvement Coordinator (Black Belt)

    Aug 2012 - Oct 2014

  • Supply Chain Assistant

    Jan 2012 - Jul 2012
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  Veyance Technologies do Brasil Produtos de Engenharia Ltda

  Oct 2014 - Mar 2015

  Continuous Improvement Engineer

  - Coordinating the Lean and Six Sigma departments;- Monitoring kpi's;- Conducting production meetings;- Analysing production line productivity (VSM);- Organising kaizen events;- Conducting "GEMBA" meetings to solve focused problems using FTA, FMEA, Ishikawa diagram, etc;- Carried out project in PCP to use kanban to balance stock;- Conducted project to reduce waste;- Responsible for conducting critical indicator analysis meetings;- Responsible for reporting to the lean director and the six sigma director in the USA. Show less

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  Resource IT Solutions

  Aug 2015 - Oct 2015

  Senior Process and Quality Specialist

  Working with Resource clients to develop projects and process and quality improvements using the Lean Six Sigma methodology.Currently working with client CTO Itaú.

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  Syngenta

  Oct 2015 - Sept 2018

  Production Coordinator

  • Responsible for the plant´s Autnonomous Maintenance • Led and mentored manufacturing improvement projects, automation and implementation of new machines and processes• Implemented process control charts in production lines and understanding reporto f non-deliveries for specific target issues

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  Seta Desenvolvimento G

  Aug 2019 - Jun 2020

  Senior Consultant

  Consultant in Operational Excellence, working on the lean six sigma training, consultancy and leadership fronts

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  Prudential do Brasil

  Jul 2020 - Jul 2021

  Operational Excellence Specialist (Black Belt)

  • Implementation of the company´s Operational Excellence Program (PRUMOVE)• Mentoring of more than 10 Continuous Improvement projects with earnings of more than R$1M• Dissemination of Lean Six Sigma Culture in the company´s Operations departament• Trained several classes in Lean Six Sigma Yellow Belt

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  Mercado Livre

  Aug 2021 - Jan 2023

  Continuous Improvement Supervisor

  • Supervised a team of 6 employees, 2 in Continuous Improvement and 4 in Training• Mentoring and coaching of Lean Six Sigma projects with earnings of more than R$2M• Responsible for Routine Management Programs, Gemba Walk e Lean Squad

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  Proudfoot

  Mar 2023 - Mar 2023

  Operational Excellence Consultant

  Self-employed consultant in Operational Excellence, carrying out management system assessments at a large mining company

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  Prudential do Brasil

  Apr 2023 - Jun 2024

  Operational Excellence Specialist (Black Belt)

  • Mentoring of more than 20 Continuous Improvement projects (Yellow and Green Belt) with earnings of more than R$1M• Led a project in one of the company's Operations areas with an estimated gain of R$2M• Dissemination of Lean Six Sigma Culture in the company´s Operations departament• Trained several classes in Lean Six Sigma White Belt