Zuhaib Uddin Jokhio

Zuhaib Uddin Jokhio

Inspection Engineer

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  • Timeline

  • About me

    Aramco approved Mechanical Vendor inspector SAP#80017052 (CBT passed) for the commodity QM-03, QM-04, QM-06 & QM-12.

  • Education

    • Dawood University of Engineering and Technology

      2005 - 2009
      Bachelor of Engineering (B.E.) Metallurgical & materials 1st Division

      Activities and Societies: Playing video games, reading books, cricket & badminton. I have done "BE (Metallurgy & Material Sciences) from Dawood Institute of Engineering & Technology Karachi Passed in 2009. (1st Division)"& my final Year project was "To Study “Welding and NDT inspection of Carbon (SA-106), Defects and their Remedies”.(BOSICOR OIL REFINERY NOW BYCO PETROLLEUM LIMITED)"

  • Experience

    • Wajedo International Pvt Ltd

      Nov 2009 - Jan 2012
      Inspection Engineer

      Welding Inspection Of Pipe line as API-1104, Welding procedure specification(WPS) as API1104,Procedure Qualification Record (PQR) as WPS/API-1104,Welder performance Qualification as WPS/API-1104,Joint fit up as WPS, Welding as WPS/API-1104, Visual Inspection as API-1104,NDT as API-1104 ASME SEC 5 (RADIOGRAPHY ),TIE-IN-Joints as API-1104,Dimensions Inspection of pipe as API-1104,VISUAL INSPECTION OF PIPE SURFACE ,Radiographic Inspection Test (RT),DYE Penetrant test (solvent removable), Daily Activity Planning and report preparation to the Management. Show less

    • Descon Engineering Limited

      Jan 2012 - May 2013
      Quality Control Engineer

      • To prepare the ITP’s of various running projects in workshop.• To inspect the incoming material and verify the MTC’s with reference to applicable code.• Inspection of Marking before cutting.• Rolling Inspection of Shell Plates.• Inspection of welding & Fabrication Work of shell plates.• Prepare Dimensional Reports of all Job.• Control of welding as per approved WPS and PQR.• Inspection of Beveling and surface Defects Identification & Rectification.• Execute a job as per drawings and specifications.• Abide by the safety rules and regulations.• Prepare daily inspection reports mainly includes defect marking on joints and to carry out repairs as per code / standard requirements.• To verify the flange flatness with Easy Laser.• To make the final inspection of different section of Wind Tower and release for blasting from Client.• Maintain the standards regarding quality assurance.• Clarify as well as rectify all those issues which are usually raised by the Client.• Furnish the status (updated) to immediate I/C by time to time.• Prepare and maintain all the relevant documentation.• Review the Radiography Films According to Code & standard.• Identify the Grit blasting profile in sand blasting yard• Check the painting flaws by making the visual inspection• Verify the DFT (Dry Film Thickness) by using DFT gauge. Show less

    • Bureau Veritas Group

      May 2013 - Oct 2013
      Fabrication Engineer

      • Inspection of Boilers (construction stage inspection) as per ASME Sec-1 & VIII.• Inspection of Boiler (In-Service inspection) as per API 510.• Inspection of LPG station as per NFPA 58.• Inspection of Oil Storage Tanks as per API 653, API 650.• Inspection of Pipeline as per API 1104.• Third Party Structural inspection of STS (Ship to Shore) & other Structure as per manufacturer instruction.• Inspection of Pre-shipment, Post-Shipment of Boilers.• Inspection of Crude handling Bowzer of Shell Pakistan as per GVRS (Global Vehicle Road Safety specification version 2.0) standard.• Inspections of Vehicles, Generators & earth moving equipments.• Inspection of emission and noise testing of (Vehicles, Generators & earth moving equipments) as per NEQS.• Reviewing WPS /PQR / Welder Qualification, QC documents & NDT records• Interpretation of RT films.• Witnessing the NDT (VT, RT, PT, UT, MT, UFD, Boroscopy, Hydro testing, Vacuum testing, Soap testing & MFL) methods. Show less

    • Zamil Steel Holding Company Limited

      Oct 2013 - May 2019
      Quality Control Engineer

      • Ensure Compliance on All Stage /Final inspection Requirements as per the Approved QAP/ Plan and Inspection Check List / Drawing / Procedures.• Identification of all sub divided materials in accordance with company procedures.• Preparation Of WPS, PQR, Various Kind of Procedures.[Like NDT/Heat Treatment ]• Responsible For Supervision and Co-Ordination of All NDT Activities.• Monitoring Welder Performance Qualification Continuity and Re-Qualifying Welders.• In absence of HOD (QA\QC), responsible to review purchase specifications issued by HOD (DESIGN) to ensure conformance to code\customer requirements.• Timely recall of instruments for re-calibration of instruments.• Co-ordination with AIS and AI. • Verifying and discuss the job oriented codes [Like ASME, API Standards]. Show less

    • Terminal one limited pakistan

      Oct 2019 - Jul 2020
      Manager QA/QC

      Prepared company Quality control Manual, Procedures, Stage inspection formats As per ISO requirements.Worked for the ISO 9001-2015 certification for Terminal, prepared all necessary documents required to fulfill the criteria & executed the formats as per desired inspections.Prepared Documentation for OGRA certification for the terminal (IDM of tanks, Piping , Valves, etc.”.Leading a team of Inspectors, for in process, fabrication, welding & NDT activities of Storage Tanks & Piping.Review & Preparation of ITP’s, Procedure as per Data sheets & Technical Specifications requirements. Checking of material as per material specifications and purchase Requisitions for procurement of raw materials & bought out items in line with code & physical inspection.Co-ordination with inter-discipline departments, consultants and vendors & Inspection agencies.Provide technical support and engineering clarifications.Attend co-ordination & technical meetings & job progress review meetings with sub-contractors and initiate the correspondence accordingly.Review & approval of Welding /NDT change sheet during job execution stage. Ensure Compliance on All Stage /Final inspection Requirements as per the Approved QAP/ Plan and Inspection Check List / Drawing / Procedures.Timely recall of instruments for re-calibration of instruments.Verifying and discuss the job oriented codes [Like ASME & API Standards].PQR, Various Preparation of WPS Kind of Procedures.Execute the project with quality work & with targeted date. Show less

    • Descon Engineering Limited

      Jul 2020 - Mar 2021
      QA/QC Engineer

      Inspection of incoming materials (Plate, dish ends, tubes, pipes, pipes, fittings, Valves, Gaskets, filler materials & etc.) as per related recommended drawing, specification/ P.O & standards.Before cutting of plates and pipe ensuring the marking is properly transferred and stamped.Inspecting and reviewing the coded parts and partial data reports.Ensuring the equipment’s and tools used for inspections are calibrated.Labeling the material with proper stickers after inspection activities.Preparing the test coupon for testing test specimens if required.Preparing the lab. Test letters for testing the specimens.Coordinating with mechanical and chemical testing laboratories.Verifying the test results according to specifications.Offering the inspection to AI/TPI/ Client etc.Checking marking for cutting of materials.Checking Layout of materials and fit ups checking .Giving “Go Ahead” for NDT (RT, UT, MT and PT) after visual inspection of welding.Checking Ovailty of individual shells and completed Vessel.Performing Dimensional Check.Checking material identification of each part of vessel etc.Review WPSs (Welding Procedure Specifications) & PQRs (Procedure Qualification Records) .Preparing ITP (Inspection and Test Plan) or QIP (Quality Inspection Plan).Preparing Dossier/IDM (Inspection Data Manual)/MDM (Manufacturing Data Manual).Fill the LISL’s In case of Piping job.Arranging NDT (RT, UT and MT) Teams.Preparing NDT reports (RT, UT, MT & PT).Checking Hydro-static Test and also checking Pneumatic test of pads.Checking of sand blasting to surface SA 2.5.Checking Painting Inspection to meet required microns of different coats.Carrying out Peel off Test.Raising a NCR if found any non-conformity during inspection.Reviewing IDM.Handing over copy of IDM to Client.Clarify as well as rectify all issues raised by the client to maintain high level of costumer satisfaction. Show less

    • InspecTest (Private) Limited

      Mar 2021 - Sept 2021
      Quality Assurance Auditor

      Main responsibilities are to coordinate with client, consultant & contractors for smooth execution of projects.Monitor & follow up the timely close out of non-conformities & site observations related to various Project activities.Attend meetings with client, consultant & contractor to solve the problems regarding quality & safety concerns at yards / sites.To observe & monitor the implementation of inspection & test plan.Submission of daily inspection reports after verifying actual results & documents for concern department,Liaison with concerned officers of clients & other contractors.Study contract and specification for developing / assisting QIP’s for project to meet customer’s expectation / requirements comprehensively.Ensure that all relevant codes and /or specifications are applied at project and only current documents are in use, in accordance with Master Lists of documents.Witness the Mechanical testing for the approval of WPS and PQR at various third party Labs.Oversee ongoing inspections at site.Ensure that, procedures, method statements and QIP’s are followed at site.Conduct & assist in IMS (Integrated Management System) awareness programs at project.Take ownership of company’s QHSE policy, Core and Operating Values.Inspection of incoming materials (pipes, Valves etc.). Reviewing daily weekly and monthly progress reports of siphons.Monitoring Qualification of the welders for various materials in accordance with the WPS.Incoming inspection of the pipes at pipe yard as per API 5L.Visual inspection of weld on site for its defects and taking appropriate action for the remedy.Inspection according to Inspection &Testing Plan.Reviewing of all supporting documents for Mechanical & NDT clearance for the loops that has to be hydro tested.Weld joint Inspections including fit up, visual inspection for pipelines, nozzle & equipments.Raise Visual, QA & NCR for Mechanical issues.Raise FI Level-I & II for safety issue. Show less

    • Applus+ Asia Middle East and Africa

      Mar 2022 - Mar 2024
      Mechanical Vendor Inspector
  • Licenses & Certifications

    • Spectro XSORT TXC01 optical emission training

      Laboratory Advanced Services KSA
    • Spectrotest TXC01 optical emission training

      Laboratory Advanced Services KSA
    • QM 04 Non destructive examination

      Aramco
      Aug 2022
    • Visual Examiner

      Descon Engineering Limited
    • ISO 45001: 2018 Occupational Health and Safety Management Systems Certified

      Descon Engineering Limited
      Sept 2020
    • Time Management

      Descon Engineering Limited
    • QM 03 General Mechanical

      Aramco
      Aug 2022
    • QM 12 Non critical coating

      Aramco
      Aug 2022
    • QM 06 Fabricated Piping

      Aramco
      Aug 2022
    • ASNT LEVEL II ( RT, UT , PT & MT)

      American Society for Nondestructive Testing - Colorado Section
      Mar 2023
    • Time management

      Descon Engineering Limited
      Oct 2012
    • Iso9001 2008

      Descon Engineering Limited
      Sept 2012
    • Internal Auditor ISO 9001:2008

      Descon Engineering Limited
    • American society for non destructive testing

      American Society for Nondestructive Testing - Colorado Section
      Aug 2013
    • CSWIP 3.1 Certified welding inspector

      TWI
      Oct 2022
      View certificate certificate
    • Permit receiver

      URS (United Registrar of Systems Ltd)
      Apr 2021
    • Mass Spectrometer Technique

      ASNT (The American Society for Nondestructive Testing)
      May 2016