Rajeev Kumar

Experience

• 

  Viraj Profiles Ltd

  Oct 2010 - Oct 2017

  • Operations for increasing the productivity of the mill by analyzing the delays and misrolls (Cobbles) and taking corrective actions.• Single handily managing a team of 25 members.• Analyzing various defects in rolled products and suggesting corrective actions for improving the quality.• Pass & Size change planning, Roll & T.C ring consumption calculation matching with rolling grades• Planning the caliber and roll changes and preparation for the size changes.• Follow up for the mill accessories such as entry, delivery, twister guides and strippers.• Inventory control, Spare &Consumable Planning, Analysis of shift breakdown• Co-ordination with mechanical and electrical departments for improving the health of equipment.• Daily planning, handling and monitoring of manpower.• Preparation of daily production report.• Training & Presentation to workers to increase their skill. .• Maintaining Housekeeping of Mill with respect to TPM standards• To put the operation procedure in place, to operate Rolling Mill as per standard• Procedure, to achieve the required quality output.• Plan and monitor monthly shutdown activities.• To take all necessary measures and actions to maintain, personnel and equipment Safety.• Conduct section change & roll assembly in the roll shop.• Oversee proper guide setting.• Ensuring proper quality by solving the quality related problems in the continuous mill.• Major breakdown analysis and suggest improvement in maintainability of the equipment’s/ systems used.• Attend regular Operation meeting, to review the mill performance and to focus on continual improvement.• Supports Maintenance Department Engineer and solves maintenance related problems within Rolling Mill.• Circle leader for JISHU HOZEN pillar for implementing TPM in rolling mill.Production Engineering Skills• Responsible for shift production.• Solve production related problem.• Knowledge of defects and its solution.• Knowledge of SAP Show less

  • Deputy Manager

    May 2014 - Oct 2017

  • Sr. Engineer

    Oct 2010 - Oct 2014
• 

  Rajhi Steel

  Oct 2017 - now

  Manager(Production & Roll shop)

  *Preparation of annual budget as per the production plan.*Prepration of production plan.*Monitoring the production process and solve any problem related to the same.*Plan for major shutdown and follow the execution of work.*Monitoring the KPI and achieve the target.*Monitoring of spare availability and cost per ton based on the annual budget.*Follow the safety and environmental norms as per the rule.