Bharath Kumar K V

Experience

• 

  Grasim Industries Limited | Pulp & Fibre

  Jul 2008 - Aug 2011

  Projects:• Modification of Ion exchange unit regeneration i.e. co current method which was in practice in the DM water production plant to counter current type by which unit exhaust duration increased and it becomes more economical than previous.• Commissioning of Week Base Anion (WBA) & Strong Base Anion (SBA).• Commissioning of Biogas digester capacity of 9245m3. • Commissioning of Mixed Bed units.• Working as team member in the current plant expansion projects which mainly involves 35000m3/day capacity of water clarifier, pressure filters, softeners and 2400m3/day capacity of DM Plant. Show less Job Responsibilities:Execution & supervision of the overall operations of water & effluent treatment plant for the smooth running of shift to meet the departmental objectives w. r. to quality, cost and regulatory requirements.  Process planning, production planning and control Trouble shooting of chemical unit process equipments and unit operations Planning, Scheduling and ensuring adherence to systems for manufacturing and quality. Made efforts to keep the chemical / power / manpower cost under control by optimum utilization of resources. Identify the section to be stopped inline with mill stoppages & Coordinate with maintenance to attend the preventive jobs during stoppages Assurance of Good personal hygiene of the workers, best hygiene practices in the unit and Safety requirement for Workers in the Plant Effective system implementation in accordance with ISO 9001, ISO 14001 and OHSAS 18001 standards and WCM practices.  Taking part in techno economic projects. Hands on experience in handling major chemical equipments and unit operations and process like • Clarrifloculators.• D M Water and Soft water production Plant.• Effluent Treatment.• Pumps, Compressors and Blowers • Biological Aerators• Cooling towers• Screw pressEtc. Show less

  • Projects

    Jul 2009 - Aug 2011

  • Chemical Process Engineer

    Jul 2008 - Aug 2011
• 

  Carl Bechem Lubricants India Pvt. Ltd.

  Aug 2011 - Jan 2023

  Job profile:Working as a Deputy Manager in Carl Bechem lubricants India Pvt. Ltd. Department consisting of 8 qualified Engineers, 12 operators & 40 workmen.The Department is engaged in production of verities of specialty lubricants , various types of Greases (Urea Thickener, Aluminum Complex Thickeners, Lithium, Calcium and various other greases) and Lube specialties (MWF, Forming, Wire Drawing). Expertise in material balance & Energy Balances, Costing, manpower planning, trouble shooting, implementing production/productivity improvement Measures & quality control.The Department is also responsible for maintenance of overall plant & utilities operations like Thermic fluid heater, steam boiler, DM, RO & STP operation.Job Responsibilities:• Responsible for the overall operations in production planning & control.• Responsible for maintenance activity & spares. • Manufacturing of the entire specialty industrial lubricant products (Automotive, Textile, Mining, steel, cement and sugar industry).• Responsible for department budget & spends. • Responsible for statutory compliances of KSPCB & Electricity board. • Handling production documentation of bill of materials, work orders, scheduling, costing of products, manufacturing process & manufacturing flow.• Working out the material balance, energy consumption and resources needed.• Ensuring that health and safety guidelines are followed by handling of hazardous chemicals.• Implement 5S methodology in work processes and identified to achieve continual improvement with plant material handling system.• Implementation of Quality objective & Policy of the organization. • Implementation of QMS in line with IATF-16949 standards. Job Experience: • Operational experience in various types of Greases (Urea Thickener, Aluminum Complex Thickeners, Lithium, Calcium and various other grease processes) and Lube specialties (MWF, Forming, Wire Drawing) manufacturing techniques. Show less Working as a Assistant Manager in Carl Bechem lubricants India Pvt. Ltd. Department consisting of 4 qualified Engineers and 30 workmen. The Department is engaged in production of verities of specialty Grease , Metal working, forming & wire drawing lubricants. • Operational experience in Various types of Greases (Urea Thickener, Aluminum Complex Thickeners, Lithium, Calcium and various other grease process) and Lube specialties (Water miscible fluids, Forming, Wire Drawing) manufacturing techniques.• Manufacturing of the entire specialty industrial lubricant products (Automotive, Textile, Mining, steel, cement and sugar industry).• Operational knowledge of Open Vessels (Single Vessel & Dual Vessel) Processes of grease manufacturing.• Handled Grease plant with production capacity max of 50000 MT PA.• Responsible for the overall operations in production planning, productivity up to packing activity.• Operation of the fully advanced lubricant manufacturing equipment.• Handling proper production documentation of bill of materials, work orders, scheduling, costing of products, manufacturing process, manufacturing flow and product life-cycle management in ERP.• Working out the material balance, energy consumption and resources needed.• Assessed technical data and prepared comparative analysis of every product in production.• Ensuring that health and safety guidelines are followed by handling of hazardous chemicals.• Preparation of FMEA for new Products & revision.• Effective system implementation like 5S , Kaizen & TPM • To train all employees on SOP’s w.r.t process, maintenance & Safety. • To conduct training on MSDS, first aid & safety.• Implementation of QMS in line with ISO/TS 16949 standards as per Management Representative. Show less Objective:  Plan the daily production of special lubricants in all aspects Products have to be manufactured and handled with respect to quality, time schedules and all internal or external requirements and specifications.  The collaboration with other departments and functions within the company has to be managed well, so that all production orders can be fulfilled within the required time and without major disturbance. Job profile: Man management and motivation of the workers and staff members in production. Delegation of admin-tasks to production assistants and follow up.  Control of the production documents with regards to deviations and initiation of corrective and preventive measures.  Compliance with general manufacturing standard and related documents (MS, WI, ...)  Indemnification of quality, order and cleanliness, health and safety measures, environmental protection Analyse quality and other deviations and report appropriate. Implement corrective and preventive measures accordingly.  Participation in development of all production resources (man, machine, ...)  Support of training measures in production and participation in creation of training plans for production staff and workers The production officer is liable to follow advices and take up additional (functional related) projects from head of production. Show less • Responsible for the overall operations in production planning, productivity up to packing activity.• Manufacturing of the entire specialty industrial lubricant products (Automotive, Textile, Mining, steel, cement and sugar industry).• Handling proper production documentation of bill of materials, work orders, scheduling, costing of products, manufacturing process & manufacturing flow. • Working out the material balance, energy consumption and resources needed.• Ensuring that health and safety guidelines are followed by handling of hazardous chemicals.• Implementation of SOP of Company.• Implement 5S methodology in work processes and identified to achieve continual improvement with plant material handling system.• Implementation of Quality objective & Policy.• Implementation of QMS in line with ISO/TS -2009/16949 standards as per Management Representative. Show less

  • Deputy Manager

    Apr 2017 - Jan 2023

  • Assistant Manager

    Apr 2015 - Apr 2017

  • Senior Production Engineer

    Apr 2013 - Apr 2015

  • Production Engineer

    Aug 2011 - Apr 2013
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  KOUPER LUBRICANTS PRIVATE LIMITED

  Oct 2022 - now

  Building Kouper !! Manufacturing of specialty Lubricants.

  • Head of Operations

    Apr 2024 - now

  • Senior Operations Manager

    Oct 2022 - Apr 2024