Nitin Mahankali

Nitin Mahankali

Internship Program

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location of Nitin MahankaliRostock, Mecklenburg-West Pomerania, Germany

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  • Timeline

  • About me

    Additive manufacturing | Direct Energy Deposition | Laser Powder Bed Fusion | Design for Additive manufacturing | Parameter Development | Process & Material Development Engineer for metal Additive Manufacturing (DED)

  • Education

    • Technische Universität Chemnitz

      2018 - 2022
      Master's degree Merge technologies for resource efficiency 2.2

      Activities and Societies: Additive manufacturing of polymers and metals composites basketball, cricket and volleyball Specialization: Lightweight structures Interests: Additive Manufacturing and Composites.◦ Continuing education in the Additive manufacturing field◦ Manufacturing and processing of composites◦ Knowledge of polymers and polymer matrix composites◦ Economic perspective on resource efficiency ◦ Design guidelines for additive manufacturing models

    • Chaitanya Bharathi Institute Of Technology

      2013 - 2017
      Bachelor of Engineering - BE Mechanical Engineering 8.5/10

      Activities and Societies: Basketball Team member SAE CBITTeam member ◦ Completed professional development in CAD and additive manufacturing.◦ Welding (TIG, MIG, Submerged Arc)◦ Mechanics of materials◦ Material Science◦ Product design and production planning◦ C++

    • Narayana Junior College - India

      2011 - 2013
      Intermediate MPC 95 %

      Mathematics PhysicsChemistry

  • Experience

    • Pennar Industries Limited

      Jun 2015 - Jul 2015
      Internship Program

      • Gained knowledge of the forming and rolling process• Worked on the various mechanical processes for processing the steel products

    • Skyy Rider Institutions®

      Oct 2020 - Dec 2020
      Student Internship

      "Rapid prototyping"◦ Designed part and converted it into an STL file◦ Worked in Fused Deposition Melting ◦ Knowledge of working principles of different types of additive manufacturing technologies

    • Fraunhofer IWS

      Mar 2021 - Mar 2022

      • Developed process plans based on the materials, machines, and time• Suggested energy conversation and work simplification techniques• Observed and participated in surface treatments of the material• Worked successfully with deposition performed in an inert chamber by different metal alloys• Performed depositions of Functionally graded materials• Identified problems and recommended new processes to improve efficiency and reduce costs• Managing the Operation and maintenance of the Metal Additive Manufacturing machines (DMG Mori LASERTECH 65 DED Hybrid, BeAM Magic 800) Show less

      • Student Assistant

        Dec 2021 - Mar 2022
      • Master Thesis Student

        Jun 2021 - Nov 2021
      • Student Intern

        Mar 2021 - May 2021
    • Sunfire Fuel Cells GmbH

      Apr 2023 - Mar 2024
      Development Engineer

      • Collaborate with cross-functional teams to conceptualize and develop new products, enhancing existing designs, and optimizing performance• Utilize CAD software (e.g., SolidWorks) to create detailed design drawings, ensuring accuracy• Conduct feasibility studies, simulations, and prototyping to validate design concepts and mitigate potential risks• Innovate and propose design improvements, resulting in specific outcome, e.g., increased efficiency, reduced production costs• Perform comprehensive testing and analysis of prototypes, identifying and resolving design flaws and performance issues• Collaborate closely with manufacturing teams, providing technical guidance and support during product assembly Show less

    • Leibniz Institute for Plasma Science and Technology (INP Greifswald) e.V.

      Apr 2024 - now
      Wissenschaftler
  • Licenses & Certifications

    • SOLIDWORKS: Simulation for Finite Element Analysis

      LinkedIn
      May 2020
      View certificate certificate
    • Autodesk Inventor 2020 Essential Training

      LinkedIn
      May 2020
      View certificate certificate
    • FMEA training course

      Udemy
      Sept 2022
      View certificate certificate
    • Certified Lean Six Sigma White/Lean Six Sigma Yellow Belt

      Udemy
      Nov 2022
      View certificate certificate
    • Introduction to Design for Additive Manufacturing

      Gen3D
      Sept 2022
    • Additive manufacturing manufacturability: LPBF

      ASME (The American Society of Mechanical Engineers)
      May 2022
    • Autodesk Inventor Professional: Stress Analysis Tools

      LinkedIn
      May 2020
      View certificate certificate