
Nitin Mahankali
Internship Program

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About me
Additive manufacturing | Direct Energy Deposition | Laser Powder Bed Fusion | Design for Additive manufacturing | Parameter Development | Process & Material Development Engineer for metal Additive Manufacturing (DED)
Education

Technische Universität Chemnitz
2018 - 2022Master's degree Merge technologies for resource efficiency 2.2Activities and Societies: Additive manufacturing of polymers and metals composites basketball, cricket and volleyball Specialization: Lightweight structures Interests: Additive Manufacturing and Composites.◦ Continuing education in the Additive manufacturing field◦ Manufacturing and processing of composites◦ Knowledge of polymers and polymer matrix composites◦ Economic perspective on resource efficiency ◦ Design guidelines for additive manufacturing models

Chaitanya Bharathi Institute Of Technology
2013 - 2017Bachelor of Engineering - BE Mechanical Engineering 8.5/10Activities and Societies: Basketball Team member SAE CBITTeam member ◦ Completed professional development in CAD and additive manufacturing.◦ Welding (TIG, MIG, Submerged Arc)◦ Mechanics of materials◦ Material Science◦ Product design and production planning◦ C++

Narayana Junior College - India
2011 - 2013Intermediate MPC 95 %Mathematics PhysicsChemistry
Experience

Pennar Industries Limited
Jun 2015 - Jul 2015Internship Program• Gained knowledge of the forming and rolling process• Worked on the various mechanical processes for processing the steel products

Skyy Rider Institutions®
Oct 2020 - Dec 2020Student Internship"Rapid prototyping"◦ Designed part and converted it into an STL file◦ Worked in Fused Deposition Melting ◦ Knowledge of working principles of different types of additive manufacturing technologies

Fraunhofer IWS
Mar 2021 - Mar 2022• Developed process plans based on the materials, machines, and time• Suggested energy conversation and work simplification techniques• Observed and participated in surface treatments of the material• Worked successfully with deposition performed in an inert chamber by different metal alloys• Performed depositions of Functionally graded materials• Identified problems and recommended new processes to improve efficiency and reduce costs• Managing the Operation and maintenance of the Metal Additive Manufacturing machines (DMG Mori LASERTECH 65 DED Hybrid, BeAM Magic 800) Show less
Student Assistant
Dec 2021 - Mar 2022Master Thesis Student
Jun 2021 - Nov 2021Student Intern
Mar 2021 - May 2021

Sunfire Fuel Cells GmbH
Apr 2023 - Mar 2024Development Engineer• Collaborate with cross-functional teams to conceptualize and develop new products, enhancing existing designs, and optimizing performance• Utilize CAD software (e.g., SolidWorks) to create detailed design drawings, ensuring accuracy• Conduct feasibility studies, simulations, and prototyping to validate design concepts and mitigate potential risks• Innovate and propose design improvements, resulting in specific outcome, e.g., increased efficiency, reduced production costs• Perform comprehensive testing and analysis of prototypes, identifying and resolving design flaws and performance issues• Collaborate closely with manufacturing teams, providing technical guidance and support during product assembly Show less
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Leibniz Institute for Plasma Science and Technology (INP Greifswald) e.V.
Apr 2024 - nowWissenschaftler
Licenses & Certifications
- View certificate

SOLIDWORKS: Simulation for Finite Element Analysis
LinkedInMay 2020 - View certificate

Autodesk Inventor 2020 Essential Training
LinkedInMay 2020 - View certificate

FMEA training course
UdemySept 2022 - View certificate

Certified Lean Six Sigma White/Lean Six Sigma Yellow Belt
UdemyNov 2022 
Introduction to Design for Additive Manufacturing
Gen3DSept 2022.webp)
Additive manufacturing manufacturability: LPBF
ASME (The American Society of Mechanical Engineers)May 2022- View certificate

Autodesk Inventor Professional: Stress Analysis Tools
LinkedInMay 2020
Languages
- enEnglish
- geGerman
- teTelugu
- hiHindi
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