A Palanikumar

A Palanikumar

Engineer - Quality Assurance

Followers of A Palanikumar521 followers
location of A PalanikumarChennai, Tamil Nadu, India

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  • Timeline

  • About me

    Plant Operations | Plant Management | Automotive | Toyota Production System | Lean Six Sigma Black Belt | Total Productive Maintenance | Lead Auditor - IATF 16949:2016 / ISO 9001:2015

  • Education

    • Annamalai Polytechnic College

      1988 - 1991
      Diploma in Mechanical Engineering Automobile Technology First Class

      Activities and Societies: NSS Elective: Automobile Technology

    • MCTM Chidamabaram Chettiar High School

      1983 - 1988
      SSLC High School/Secondary Certificate Programs
    • Alagappa University

      2012 - 2014
      Master of Business Administration (MBA) Corporate Management II

      Activities and Societies: - MBA In Corporate Management

    • Alagappa University, Alagappa Nagar, Karaikudi

      -
      Master of Business Administration - MBA Corporate Management
    • Vinayaka Mission's Research Foundation - University

      2006 - 2008
      BE Mechanical Engineering First Class

      Activities and Societies: - BE In Mechanical Engineering

  • Experience

    • Sundram Fasteners Limited

      Apr 1994 - Jul 2010
      Engineer - Quality Assurance

      Leading All Functional of QA

    • Doowon Climate Control India Pvt Ltd

      Aug 2010 - Aug 2010
      Manager - Quality Assurance

      QA Activities

    • Dynamatic Technologies Limited

      Sept 2010 - Jul 2012
      Dy. Manager - Product Development

      Product Development & Project Management

    • Toyota Tsusho Group

      Aug 2012 - Dec 2017
      Plant Manager

      Principle executive ‘Point of Contact’ for the company; ensured that appropriatestrategies are in place and are acted upon according to the priorities; applied continuousimprovement principles to increase process & maintenance efficiency and company profits.Rich experience in leading batch & continuous manufacturing process ensuring compliancewith Quality Standards and Industrial Regulations.Proven excellence in developing & streamlining systems with proven capability toenhance operational/ administrative effectiveness and meet operational goals within the cost,time & quality parameters. Effective in high-profile executive roles by overcoming complexbusiness challenges and making high-stakes decisions using experience-backedjudgment, strong work-ethic and irreproachable integrity Show less

    • Toyota Tsusho Group

      Mar 2018 - Dec 2020
      Assistant General Manager

      Managed SQPDCM through PDCA with Human Development & Lean under Toyota Production System; supervised Sub-Assemblies of Engine, Front Chassis & Rear Beam for Toyota PlantDirected day-to-day production & manufacturing operations, quality & projects through effective utilization of man, machine, method & materialsSpearheaded the activities related to Plant Operations & Maintenance up to bottom-line; defined operational budget of the Plant and drove cost control measures to contain expenses within budgetary limitsFormulated strategies for contracted service and obligations whenever required; monitored the performance of service providers, review the contractsOptimized the resources and improved the productivity, continuous journey; administered & managed top-notch assignments; supported overall process of management and corporate decision-making to ensure organization maximizes its short, medium and long-term profitabilityIntroduced process improvements/ controls to enhance operational efficiency of the unit & minimize process wastages; facilitated people development, risk and quality management to drive growth for sustainabilityEnsured risk and quality management for various functions like purchase & sales, operations, engineering, projects, maintenance of unit including environmental obligations and other government & regulatory requirementsHeaded projects from planning to execution; implemented the project plans within preset budgets & deadlines; performed onsite & offsite tasks of erection & commissioning and maintenance operationsAnalyzed key business drivers and developed strategies to grow the top and bottom-line; ensured the strategic objectives are well understood and executed by the teamEnhanced the plant service quality and reliability by improving workflow and optimizing maintenance processes; developed and implemented manufacturing processes to maintain product functionality and cost efficiency Show less

    • HI TECH ARAI PRIVATE LIMITED

      Sept 2021 - Jul 2022
      Assistant General Manager - Operations

      Headed the Plant Operations, consisting of Gravity Die Casting, Pressure Die Casting & Machine Shop.Directly undertaken NPD, QA, Materials and IT since there were need of drastic improvements.Streamlined Development function to make on time productionization of New Projects.Optimized Cost of Various heads by PDCA as well as cost analysis.

    • DWARAKA ENGINEERINGS

      Jan 2023 - Apr 2024
      Assistant General Manager - Manufacturing

      Sheel Metal & Precision Machined Components for Elevators

    • SAMS Precision Components

      May 2024 - now
      Plant Head
  • Licenses & Certifications

    • Strategic Project Management

      Haffels Management Group
      Mar 2011
    • Lean Six Sigma Black Belt

      Benchmark Six Sigma
      Aug 2017
      View certificate certificate
    • Measurement System Analysis

      Omnex Inc
      Aug 2003
    • Lean Six Sigma Green Belt

      Benchmark Six Sigma
      Apr 2017
      View certificate certificate
    • CNC Machines (Programming & Practice)

      Directorate of Technical Education, Government of Tamil Nadu
      Dec 2000
    • Internal Auditor ISO/TS 16949:2009

      TQMI
      Jun 2011
    • Lead QMS Auditor for the Automotive Industry (IATF 16949:2016/ISO9001:2015) Including CSR & Core Tools

      Omnex Inc
      Feb 2017