
A Palanikumar
Engineer - Quality Assurance

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About me
Plant Operations | Plant Management | Automotive | Toyota Production System | Lean Six Sigma Black Belt | Total Productive Maintenance | Lead Auditor - IATF 16949:2016 / ISO 9001:2015
Education

Annamalai Polytechnic College
1988 - 1991Diploma in Mechanical Engineering Automobile Technology First ClassActivities and Societies: NSS Elective: Automobile Technology

MCTM Chidamabaram Chettiar High School
1983 - 1988SSLC High School/Secondary Certificate Programs
Alagappa University
2012 - 2014Master of Business Administration (MBA) Corporate Management IIActivities and Societies: - MBA In Corporate Management

Alagappa University, Alagappa Nagar, Karaikudi
-Master of Business Administration - MBA Corporate Management
Vinayaka Mission's Research Foundation - University
2006 - 2008BE Mechanical Engineering First ClassActivities and Societies: - BE In Mechanical Engineering
Experience

Sundram Fasteners Limited
Apr 1994 - Jul 2010Engineer - Quality AssuranceLeading All Functional of QA

Doowon Climate Control India Pvt Ltd
Aug 2010 - Aug 2010Manager - Quality AssuranceQA Activities

Dynamatic Technologies Limited
Sept 2010 - Jul 2012Dy. Manager - Product DevelopmentProduct Development & Project Management

Toyota Tsusho Group
Aug 2012 - Dec 2017Plant ManagerPrinciple executive ‘Point of Contact’ for the company; ensured that appropriatestrategies are in place and are acted upon according to the priorities; applied continuousimprovement principles to increase process & maintenance efficiency and company profits.Rich experience in leading batch & continuous manufacturing process ensuring compliancewith Quality Standards and Industrial Regulations.Proven excellence in developing & streamlining systems with proven capability toenhance operational/ administrative effectiveness and meet operational goals within the cost,time & quality parameters. Effective in high-profile executive roles by overcoming complexbusiness challenges and making high-stakes decisions using experience-backedjudgment, strong work-ethic and irreproachable integrity Show less

Toyota Tsusho Group
Mar 2018 - Dec 2020Assistant General ManagerManaged SQPDCM through PDCA with Human Development & Lean under Toyota Production System; supervised Sub-Assemblies of Engine, Front Chassis & Rear Beam for Toyota PlantDirected day-to-day production & manufacturing operations, quality & projects through effective utilization of man, machine, method & materialsSpearheaded the activities related to Plant Operations & Maintenance up to bottom-line; defined operational budget of the Plant and drove cost control measures to contain expenses within budgetary limitsFormulated strategies for contracted service and obligations whenever required; monitored the performance of service providers, review the contractsOptimized the resources and improved the productivity, continuous journey; administered & managed top-notch assignments; supported overall process of management and corporate decision-making to ensure organization maximizes its short, medium and long-term profitabilityIntroduced process improvements/ controls to enhance operational efficiency of the unit & minimize process wastages; facilitated people development, risk and quality management to drive growth for sustainabilityEnsured risk and quality management for various functions like purchase & sales, operations, engineering, projects, maintenance of unit including environmental obligations and other government & regulatory requirementsHeaded projects from planning to execution; implemented the project plans within preset budgets & deadlines; performed onsite & offsite tasks of erection & commissioning and maintenance operationsAnalyzed key business drivers and developed strategies to grow the top and bottom-line; ensured the strategic objectives are well understood and executed by the teamEnhanced the plant service quality and reliability by improving workflow and optimizing maintenance processes; developed and implemented manufacturing processes to maintain product functionality and cost efficiency Show less

HI TECH ARAI PRIVATE LIMITED
Sept 2021 - Jul 2022Assistant General Manager - OperationsHeaded the Plant Operations, consisting of Gravity Die Casting, Pressure Die Casting & Machine Shop.Directly undertaken NPD, QA, Materials and IT since there were need of drastic improvements.Streamlined Development function to make on time productionization of New Projects.Optimized Cost of Various heads by PDCA as well as cost analysis.

DWARAKA ENGINEERINGS
Jan 2023 - Apr 2024Assistant General Manager - ManufacturingSheel Metal & Precision Machined Components for Elevators

SAMS Precision Components
May 2024 - nowPlant Head
Licenses & Certifications

Strategic Project Management
Haffels Management GroupMar 2011- View certificate

Lean Six Sigma Black Belt
Benchmark Six SigmaAug 2017 
Measurement System Analysis
Omnex IncAug 2003- View certificate

Lean Six Sigma Green Belt
Benchmark Six SigmaApr 2017 
CNC Machines (Programming & Practice)
Directorate of Technical Education, Government of Tamil NaduDec 2000
Internal Auditor ISO/TS 16949:2009
TQMIJun 2011
Lead QMS Auditor for the Automotive Industry (IATF 16949:2016/ISO9001:2015) Including CSR & Core Tools
Omnex IncFeb 2017
Languages
- taTamil
- hiHindi
- enEnglish
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