Deepak Sankpal

Experience

• 

  Kalyani Forge Limited

  Jul 2010 - May 2014

  New Product Development Engineer

  - Drive the product/project through APQP phases of New Product Development within time & Budget cost.- Analysis on non-conforming noticed in house and at customer end and initiating concern actions.- Managing end to end product development activities including Supplier APQP, PPAP, Supplier Quality Assurance & process Audits, supplier evaluations for new suppliers.- Undertaking modernization, installation & commissioning of equipment / machinery / systems.

• 

  Formel D Group

  Jun 2014 - Jun 2017

  Supplier Quality Engineer

  - Supplier Risk Management – Perform pre-defined systems and process audits per recognized standards, Use the results of these audits to approve and rate the suppliers to minimize risk & maximize profitability - Monitor APQP Time Plan, Support supplier for development activities- Actively involved in product feasibility studies & new technology/ process implementation product.- Monitoring of pilot batch and improvement of processes.- Preparing & generating supplier 8D reports, getting them closed from supplier & tracking the effectiveness of the action.- Horizontal Deployment of actions against failure which are coming in Regular models through failure directory. - Implementing cell concepts to ensure single piece flow wherever possible- Established Quality confirmation centre (QCC) to support FCA and GM for smooth ramp up.- Designed internal systems for high PPM suppliers and ensured only QC ok parts are available for vehicle assembly Show less

• 

  MAHLE

  Jul 2017 - Dec 2018

  Senior Engineer

  - Ensure the linkage between process flow – PFMEA – Control plan. - Preparing and updating PPAP documents and reviewing with team for final PPAP submission.

• 

  MAHLE BEHR TROY INC.

  Jan 2019 - Apr 2019

  Lead

   Carry out gap analysis to ensure that the customer requirements at the salable assembly level have been cascaded to the subcomponent and part level. Gathering of lessons learned from global database, Web 8D and cross functional team from same and different customers for risk analysis. Compare the old and New products and projects using open brain storming and Project starter sheet, Identified concerns associated with change points, Assign appropriate risk for each concern, review and assign action for closure of each concern. (Change point analysis) Conduct PPAP activities with customer. Show less

• 

  MAHLE

  May 2019 - now

  - Driving the project through APQP compliance matrix- Plan and Lead product quality requirement at various product development stages. - Communicate customer milestones to cross functional team & getting them closed through monthly reviews.- Collaborate with Engineering, Manufacturing, Supply chain to achieve product excellence goals- Manage & report performance metrics timely to diagnose and prioritize issues - Preparing APQP & PPAP tasks on Pool4Tool.- Verification inter company PPAP documents as per AIAG guidelines.- Carry out gap analysis to ensure key characteristics from drawing have been captured in DFMEA

  • Deputy Manager

    Jan 2022 - now

  • Lead

    May 2019 - Dec 2021