Xavier Rajesh Singarayar

Experience

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  Sterlite Industries

  Jun 1996 - Jul 2008

  Associate Manager
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  Konkola Copper Mines plc

  Jul 2008 - Sept 2013

  Responsible for 100% controls and instrumentation availability. Participating with day-to-day plant and process break downs;Engaging external contractors as part of control system maintenance and development;Programming DCS, PLCs , controllers for system automation and control;Configuring and developing Logics SCADA for operator interaction with the plant;Commissioning new plant and equipment;Providing project management for improvement projects;Assisting and inputting to condition monitoring, reliability and sustainability; andGathering and collating information for investigations and inquiries.Track and ensure DCS, PLC , Field measuring instruments, weighing systems , Plant security system works well for safe operation Show less Maintenance Management Carrying out advance planning for resources, manpower deployment and rendering technical support; ensuring the execution of projects within time, quality, cost & budgetary parameters. Interfacing for decision-making process, profitability analysis and finalization of agreements for Material & Contract Management. Introducing professional project management practices and streamlining the critical planning processes throughout the project life cycle. Designing, making and implementing logics in PLC, DCS to improve operation effectiveness. Conducting inspections to ensure operational effectiveness of utilities; planning and effectuating maintenance plans for machines and equipment. Providing technical support to front end maintenance & process team. Extending support to Concentrator, Open Pit, Underground instrumentation team Process Improvement Identifying scope for:o Implementing and monitoring technological changes to enhance operational efficiency.o Modifications in equipment, process flow, working practices, consumables, etc. for controlling and reducing conversion cost per unit produced. Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget. Responsible for Break downs, Engineering changesQuality Control / Assurance Ensuring adherence to ISO quality standards and maintaining all related documents. Identifying areas of quality failures and take steps to rectify the system. Identifying assignable and chronic causes by the use of analysis techniques for eliminating wastages while enhancing plant efficiency and productivity. Show less

  • HOD - Instrumentation

    Jul 2008 - Sept 2013

  • Head instrumentation

    Jul 2008 - Sept 2013
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  Moppani Copper Smelter

  Oct 2013 - Oct 2019

  Superintendent-Instrumentation

  Piloting beneficial automation change, exploring new technologies, Scientific approach towards problem solving, profitable growth through bold, inspirational leadership, impressive history of planning, executing and achieving organization goals. Well organized, creative, and proven DCS system & Instrumentation professional seeking an opportunity to excel in the domain of Mining and Metals plant maintenance.A technology driven professional with over 25 years of industrial experience in process automation controls, designing, Commissioning and maintenance of PLC/ DCS, SCADA,HMI,VFD/VSD.Core strengths in undertaking scheduled maintenance, responding to breakdowns, troubleshooting faults, supervising engineering and technical staff, managing budgets, maintaining statistical and financial records, Root Cause Analysis, ICAM, ensuring compliance with health and safetyIngrained confidence, adaptability, maturity, and tact emanating from versatile experience in the industry, resulting into ability to handle multifarious functions for all kind of managerial activities in a high-pressure environment.Expertise in handling various complex technical financial issues, Negotiation, Utilizing multicultural people skills through exceptional leadership skill.Fostering a workplace that people enjoy working at all timesSome of the skills which I used to keep the team vibrant isTransparency, Effective Communication &Listening attitude ,Appreciating and Encouraging Teamwork publicly, Showing Consistency and Reliability ,TrustworthinessMaking Decisions and Accepting Responsibility, A Willingness to Change, Conflict Resolution and Empowering and Motivating the Team Show less

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  Tecksk projects pvt Ltd

  Jul 2021 - Oct 2021

  Deputy General Manager