Julian Gonzalez Nieto

Experience

• 

  Berry Global, Inc.

  Mar 2010 - Mar 2024

  - Managed the payroll of 15 operators using the TRESS system, including vacation and leave authorizations.- Ensured compliance with security and risk mitigation policies.- Coordinated the resolution of actions derived from internal and external audits.- Conducted daily meetings to track metrics such as FPY, uptime and volume.- I planned monthly risk assessments and participated in Gemba walks and CAR cards.- Coordinated preventive maintenance, prioritizing critical activities.- Supervised line clearance to avoid contamination before and after product changeovers.- Interpreted Quality Windows charts and data to control processes.- I created color standards and updated customer print ranges.- Managed 80/20 solvent inventories, reducing variations and costs.- Managed cost savings projects using Six Sigma methodologies.- I used AMEF for process control and X-Rite for print adjustments and color control.- Coordinated autonomous maintenance and troubleshooting activities with the maintenance team.- I supported process engineering in new product development and correct use of materials.Achievements:- I coordinated activities for the audit and certification of a new production line for P&G.- Reduced roll waste from 3% to 1%.- Reduced roll downtime from 87 minutes to 21 minutes, saving $22,000 annually.- Maintained a zero accident record in the assigned area. Show less - I solved problems in the printing process, ensuring the continuity of production.- Coordinated autonomous maintenance activities together with the production supervisor.- 24/7 availability to solve machine problems.- I reviewed the production schedule and requested changes to optimize changeover times.- I supported process engineering in the development of new products and in the correct use of materials.- I performed validation tests of new products with different suppliers.- I attended claims together with the quality team.- I made technical visits to customers to solve problems.- Planned preventive maintenance of the production line.- Managed ink and base inventories, as well as the quotation of spare parts and other activities.- I created and implemented work methods.- I trained and developed new personnel in the flexography area.Achievements:- I solved problems with customer, identifying changes in the supplier's ink manufacturing process during technical visits. Show less

  • Production Supervisor

    Sept 2021 - Mar 2024

  • Printer

    May 2018 - Sept 2021

  • Técnico

    Mar 2010 - May 2018
• 

  Poligof Spa

  Mar 2024 - now

  Production Engineer

  - Managed the payroll of eight production operators, ensuring accuracy in payments and permits.- Managed the inventory of materials between the warehouse and production, preventing discrepancies.- Supervised the extrusion and print blow molding processes, ensuring product quality.- Reduced waste through correct reporting in the system.- I coordinated machine start-up and assigned specific tasks to each operator.- I ensured compliance with customer requirements for start-up release.- Trained three people in cliché assembly over a three month period.- I made process adjustments when parameters were out of control.- I resolved printing problems, making adjustments, equipment cleaning and tooling changes.Accomplishments:- I decreased product changeover time from 9 hours to 4 hours.- Developed an efficient method for cliché assembly. Show less