Rajendra Joshi

Experience

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  Kesar Enterprises Ltd.

  Aug 1991 - Jun 2006

  Dy. Chief Chemist

  Key Deliverables:-Supervision of operation of molasses based 45 KLPD potable RS and 20 KLPD ENA.Maintaining yeast culture.Major Attainments:-Raised Alcohol Percentage from 7.0% to 9.0% in continuous fermentation process and also extended yeast cycle for 30 days from 07 daysMinimum 87% F.E and 8.5% Alcohol with 40% TRS MolassesRaised Capacity from 45 KLPD to 51 KLPD by raising the alcohol percentage and Nominal modifications.Reduced impure cuts from 20% to 6% with quality improvement by implementing small modifications.Achieved 99% capacity utilization in continuously for three years. Based on this the UP Excise department increased the installed capacity by 25%. Show less

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  Balrampur Chini Mills Ltd.

  Jul 2006 - Sept 2008

  Chief Chemist

  Key Deliverables:-Erection and Commissioning of molasses based manufacturing facility supplied by PRAJ Industries Ltd for production of 100 KL per day Extra Neutral Alcohol (MPR) & Absolute Alcohol (MSDH) coupled with Biomethanation, reverse Osmosis, Neno filtration and Bio-composting for optimum effluent management.Headed production department.Maintained minimum inventory.Preparation of MIS.Major Attainments:-Entire project had been completed in all respects and commissioned successfully in 11 months.ENA produced had been approved and purchased by United Spirits Ltd. the leading manufacture of IMFL.Achieved 90% capacity utilization in first year and 96% capacity utilization in second year. Show less

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  Simbhaoli Sugars Ltd

  Sept 2008 - Jan 2013

  Sr. Production Manager

  Key Deliverables:-Commissioning and optimization of molasses based 60 KL per day Extra Neutral Alcohol (MPR) & Absolute Alcohol (MSDH) plant supplied by ALFALAVAL India Ltd. with Bio-methanation and Bio-composting for optimum effluent Management.Headed production department, coordinated in ethanol tender process and sales planning of Power alcohol & ENA.Critical requirement analysis and operating cost reduction with optimum inventory management.Carried out continuous performance monitoring and ensuring adherence to budgeted and planned expenses.Product development to widen the product range to increase the no. of potential customers and sales volumes.Recruitment of team members, grooming them and monitoring their performance to meet the targets.Coordinated in overseas export of Extra Neutral Alcohol.Major Attainments:-Achieved 67 % COD reduction in bio methanation.Achieved 98% capacity utilization.Achieved target of No-complaint from customers during 2010-2013.Actively participated and taken training in implementing SAP system in production section Show less

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  February’2013 – September’2014 Simbhaoli Sugars Ltd. , Unit- Brijnathpu

  Feb 2013 - Sept 2014

  Project Coordinator

  Integrated CASETECH Consultants Private Limited had been awarded a Consultation contract to establish a new 100KLPD Ethanol/ENA molasses based distillery having latest Stand alone Evaporation and incineration technology atUniversal Robina Corporation, Philippines – A leading group in Philippines. The scope of the contract coversTo prepare feasibility analysis report based on the local market.To finalize the land requirement and design parameters for the entire setup.Discussions and coordination to invite the Techno-commercial offers.Evaluation of the techno-commercial offers with respect to the local requirements and the viability.To coordinate in negotiations with the various parties including the delivery schedules.Manpower finalization for operation.To provide the design and construction drawings forCivil foundations for the entire setup.Structure, outside battery limit.All pipe lines, outside the battery limit.Electrical cabling and grounding outside battery limitTo supervise the construction and fabrication of civil and structural works.To commission the production facility and optimization of the plant.Role as Project Coordinator-As communication channel between the Client/ site requirements and the Project team at ICCPL office.To prepare plans for final execution and communicating it to contractors.Planning and relocation of critical resources.Checking execution methodology/ procedure for cross functional teams.Supervision and Review of the various construction activities.Discuss the execution plans/ drawings provided by the suppliers/ designers.To ensure the information exchange within the groups.The site inspection reports.To get the feedback from various sub groups.To review and ensure the timely turn over the foundation/ structures.Maintain accurate and significant communication of information between team members.Manpower management and skill up gradation. Show less

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  Avadh Sugar & Energy Ltd.,

  Oct 2014 - now

  Vice President - Distillery

  Operation of molasses based 100 KL per day Extra Neutral Alcohol (MPR) & Absolute Alcohol (MSDH) coupled with Biomethanation.Plant is equipped with 02 units of RO with total capacity 1600 KL per day; 1000 KL per day StandaloneEvaporation system followed by Bio-composting for optimum effluent Management.Key Targets:To finalize the scope matrix/ design for spent wash reducing system.To finalize the requirements and plans to minimize underground water extraction.Technical audits/studies for designing of water treatment system to recycle clear coloured waste water streams.To design the heat recovery systems for reducing the solid fuel consumption.Alteration/ addition jobs to overall efficiency of the system.Strategy PlanningOperations ManagementNew Technology adaptation and administrationGreen Field Project ManagementCommercial NegotiationsIdentification and elimination of wasteTime ManagementIdentification of Profit centersVendor ManagementManpower ManagementTalent RetentionMajor Attainments:-Finalization, installation and commissioning of new degasification system for Multi Effect Evaporator, and achieved 40 MT Bagasse saving per day by eliminating use of raw spent wash.Incorporation of re-boilers to existing RS plants to recycle the 240 TPD steam condensate, saved 10 MT Bagasse per day, saved 240 TPD DM and 144 TPD soft water, reduced 144 TPD spent wash and 224 TPD spent lees, and thus reduced the total effluent by 368 TPD. Show less