Ratheesh PR Nair

Ratheesh PR Nair

QA/QC Engineer

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  • Timeline

  • About me

    Quality Manager at ONEC Group

  • Education

    • St thomas college

      1996 - 1998
      Pre Degree Mathematics, Physics, Chemistry
    • College of Engineering, Trivandrum

      1999 - 2003
      Bachelor's degree Mechanical Engineering

      Mechanical Engineering

  • Experience

    • Plus Tech Engineering ( Reliance Jamnagar)

      Jun 2003 - May 2004
      QA/QC Engineer

      Jamnagar, India

    • Balaji Inspection ( Reliance NOCIL)

      Jun 2004 - Dec 2004
      QC Inspector

      Mumbai, India

    • Indian Oiltanking Ltd

      Jan 2005 - Jul 2005
      QA/QC Engineer

      Mathura, India

    • Qatar Engineering and Construction Company WLL

      Aug 2005 - Dec 2005
      QA/QC Supervisor

      Qatar

    • Subsea 7

      Feb 2006 - Jun 2014

      -Managed nearly 100 personnel including expatriates and locals of different departments-Ensured that all activities in the yard are as per company’s HSE rules and regulations.-Ensured that group HSEQ targets are achieved for safety observation/intervention and LTI/TRC.-Studied fabrication drawings, Scope of work to prepare quotations for internal and external jobs with the help of Package manager-Engineered the structural and piping fabrication sequence effectively to meet the targeted schedules-Created fabrication schedule to use the man power and equipment efficiently and ensured that all milestones are achieved according to the fabrication schedule.-Coordinated subcontractors for Blasting/Painting, NDT and Hydro-testing-Managed the structural and piping fabrications for petroleum industry and subsea7 Vessels/CBs.-Managed the manpower –mob/demob-according to the fabrication schedule.-Coordinated with country SCM manager for the vessel and Cargo Barge movements to/from yard.-Validated the quotations and approve all purchase orders.-Managed the work shop for the maintenance the subsea equipment and yard cranes. Show less -Implemented Subsea7 Quality Management System at site-Organized/Witnessed welder qualification, PQR qualifications, and mechanical testing.-Checked welding consumables certification & register, verified calibration of equipment/tools.-Checked incoming project materials and MTR according to specification, continued traceability during fabrication.-Verified qualification of NDT technicians, inspection personnel & welders.- Executed Quality plan through a well-managed team of different inspectors.-Chose correct welding procedures and qualified welders for each item as per requirements.-Performed fit up inspections, welding inspections, dimensional controls-Checked weld parameters, pre-heat, post-heat, correct consumables etc,-Prepared NDT request, coordinated NDT with contractor, reviewed reports.-Organized and witnessed hydro test and pneumatic tests.-Prepared daily quality reports.- Coordinated different departments, clients and third party inspectors.-Witnessed Factory Acceptance Tests and Site Integration tests.-Prepared as built documentation and packages.Project Management-Developed Quality Plans, Inspection & Test Plans and project specific procedures.-Interacted with clients and ensure product conformity & stage release for each activity as required.-Coordinated with Certifying Authority, third party inspectors, Client, Job Sharing personnel and subcontractor.-Addressed technical queries, maintain TQ / RFI register, and follow up to close out. Quality Management-Identified /follow up the non-conformance.-Internal & external audits, pre-qualification of suppliers.-Implementation and surveillance of QMS in line with ISO 9001. Show less

      • Yard Manager/Fabrication

        Dec 2013 - Jun 2014
      • QA/QC Engineer

        Feb 2006 - Nov 2013
    • Crude Energy Services Inc.

      Aug 2014 - Mar 2016
      Quality Lead

      -Ensured all project quality requirements were fulfilled according to quality manual, projectspecifications, standards and drawings -Prepared Inspection and Test Plan, implemented it and assured sign off by client-Maintained up to date quality records, prepared weld maps/ red-lined drawings and generated turn over package-Identified non-conformance, reported it, issued corrective action and confirmed the close out-Verified Sub-contractor turn over packages to ensure compliance with specifications-Communicated effectively with team members on quality matters and project specific requirements and ensured their implementation -Checked welder qualifications matches job requirements and maintained welder records -Assured appropriate welding procedure is in place and monitored welding activities-Performed visual inspection of welds, dimensional control ,bolt ups and ensured their acceptance as per standards/specifications and drawings-Coordinated NDE and made sure it is performed as per client specifications-Monitored welding consumables as per quality manual; Checked welding consumables, their certificates, storage conditions and issuance-Verified received project materials for conditions, spec, grade and produced material receiving reports-Prepared Hydro-test package, confirmed calibration of equipment and witnessed hydro-test-Verified bolt-ups for correct torque, alignment, orientation, bolts, gaskets and lubricants as per specification, ensure flange face is accepted-Prepared punch list/deficiency list for mechanical/piping works Show less

    • WorleyParsons

      Apr 2016 - Jun 2016
      Quality Inspector

      Northwest Redwater (NWR)

    • Rice Lake Construction Group

      Jul 2016 - Jul 2016
      QC Inspector

      COGEN Shut down / U&O tie ins / closure welds

    • FT Services

      Aug 2016 - Aug 2016
      QC Inspector

      2016 summer turnaround

    • Wajax

      Oct 2016 - Oct 2016
      QA/QC Inspector

      Pit stop at Shell Albian Oil sands

    • Worley

      Dec 2016 - Nov 2017
      Quality Inspector
    • ONEC Group

      Dec 2017 - now
      • Quality Manager

        Jan 2019 - now
      • Quality Lead

        Dec 2017 - Jan 2019
  • Licenses & Certifications

    • API 510 Pressure vessel Inspector

      API - American Petroleum Institute
    • API 570 Piping Inspector

      API - American Petroleum Institute
    • CSWIP 3.1 Welding Inspector

      TWI
      Apr 2007
    • CWB Level 2 welding Inspector, Endorsement in ASME B31.3, CSA Z662 and W59/W47.1

      CWB Group