Sai Pavan Varma Chintalapati

Experience

• 

  Shanmuga Precision Forging

  Jun 2018 - Apr 2020

  Quality Engineer Trainee

  - Maximized first-pass yield, saving $75,000 annually through TQM-aligned quality control.- Reduced defect rate from 4% to 0.36% with innovative test methods for efficiency gains.- Revamped machining quality inspection, achieving a notable 10% increase in customer satisfaction.- Implemented process enhancements for substantial improvements in quality and efficiency.

• 

  Rashtriya Ispat Nigam Limited (Rinl)

  Nov 2019 - Dec 2019

  Engineer Intern

  - Utilized Minitab and Excel for data analysis, identifying process improvement opportunities.- Conducted quality control with SPC software and inspection tools, ensuring product integrity.- Implemented lean manufacturing principles, optimizing efficiency through Kanban and value stream mapping.- Contributed to operational efficiency enhancements through quality control and assurance practices.

• 

  Hyundai Motor India Ltd.

  Aug 2020 - Feb 2021

  Process Engineer

  - Led Hyundai Focused Improvement initiative, achieving world-class OEE with 5 Whys Analysis.- Optimized door assembly layout, boosting daily output by 1 car with 10 workers.- Redesigned tool placement, cutting task time by 3 minutes/task, increasing daily capacity by 12%.- Collaborated on ISO 9001:2015-aligned Quality Management Plan, ensuring top-notch standards.

• 

  Hyquip Systems Ltd.

  Jun 2021 - Aug 2022

  - Orchestrated team for a 110% throughput increase and $400k sales in valve manufacturing.- Implemented LEAN methods, cutting client delivery timelines by 2 weeks and boosting production 30%.- Strategically optimized equipment with SOLIDWORKS, achieving a 95% downtime reduction.- Ensured industry standard compliance, utilizing Process Capability Analysis and SPC audits.- Executed MFCA methodology, slashing resource wastage by 9% and saving $86,000 annually. - Involved actively in repurposing of printing machines for high-volume, roll-to-roll printable solar panel production.- led the design and optimization of the drying station, including new spiral path which maximized residence time and reduced drying time by 40%.

  • Manufacturing Process Engineer

    Dec 2021 - Aug 2022

  • Manufacturing Engineer

    Jun 2021 - Nov 2021
• 

  University at Buffalo School of Engineering and Applied Sciences

  Aug 2023 - Apr 2024

  I assessed students, delivering crucial and constructive feedback vital for their academic growth. Collaborating to comprehend fundamental methodologies, I successfully transferred my extensive knowledge in the field. Passionate about contributing to student success and fostering a collaborative learning environment.

  • Graduate Research Assistant

    Jan 2024 - Apr 2024

  • Grader

    Aug 2023 - Dec 2023
• 

  Eastman Kodak Company

  May 2024 - now

  Process Engineer