AbdulHafeez S.

AbdulHafeez S.

Machine Operator

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location of AbdulHafeez S.Klang, Selangor, Malaysia

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  • Timeline

  • About me

    CAE Engineer

  • Education

    • Hamburg University of Applied Sciences

      2018 - 2021
      Master of Science - M.Sc. Computational Methods in Mechanical Engineering

      Activities and Societies: Member of SSW Horn Badminton Club, Buddy in WeBuddy Programm at HAW Hamburg

    • SM Sains Alam Shah

      2008 - 2009
      GCE O-Level Sijil Pelajaran Malaysia (SPM) 7xA+, 2xA, 1xA-

      Activities and Societies: Pasukan Kadet Bersatu Malaysia (LAUT), Cricket Central Zone Competition

    • Hochschule Heilbronn - Hochschule für Technik und Wirtschaft

      2013 - 2017
      Bachelor of Engineering (B.Eng.) Mechanical Engineering Deutsche Note 2,3 (Equivalent to CGPA 3.3)

      Activities and Societies: Deputy President of Malaysian-German Students' Society University of Applied Sciences Heilbronn Bachelor of Mechanical Engineering Bachelor Thesis: FEM Simulation of the Braking System HNR17 Formula Student Racing Car ( German Note 1,0, equivalent to CGPA 4.0) Student Research Project in Materials Research Center Heilbronn: Analysis of Bainitic Transformation Behaviour for Case Hardened Steel 16MnCr5Project Work: Reconstruction of FloriBot Mobile Robot for German Universities TournamentMetrology Project:… Show more University of Applied Sciences Heilbronn Bachelor of Mechanical Engineering Bachelor Thesis: FEM Simulation of the Braking System HNR17 Formula Student Racing Car ( German Note 1,0, equivalent to CGPA 4.0) Student Research Project in Materials Research Center Heilbronn: Analysis of Bainitic Transformation Behaviour for Case Hardened Steel 16MnCr5Project Work: Reconstruction of FloriBot Mobile Robot for German Universities TournamentMetrology Project: Development of Measuring System for Car’s Gravity CentreDynamic CAD Construction Project: The Conceptual Development of a Mobile Ride-On Dredger Show less

  • Experience

    • CHUNGHWA PICTURE TUBES (MALAYSIA) SDN. BHD.

      Jan 2010 - Mar 2010
      Machine Operator

      Achievements and responsibilities:• Worked in Production Line• Assisted the Technician in assembling the Cathode Ray Tube Monitor (CRT Monitor)• Inspected the finished products for major defects• Sorted the finish products in the warehouse

    • Mayer-Kuvert-network GmbH | Mayer-Group

      Aug 2014 - Sept 2014
      Machine Operator

      Achievements and responsibilities: • Packed and quality control of envelopes with machine speed at 1000pcs/min• Assisted in the weekly machine maintenance• Recorded the production documentation, production report as well as quality control report

    • Beyerdynamic GmbH & Co. KG

      Mar 2015 - Apr 2015
      Assembly Technician

      Achievements and responsibilities:• Assembled the system for headphone involving pneumatic machine• Assembled the Microphones involving soldering• Product Test for quality control through LabVIEW software

    • MANN+HUMMEL Group

      Sept 2015 - Feb 2016
      Mechanical Design Intern

      Praktikant in Zentrale Prüftechnik AbteilungIntern in Central Test FacilitiesWährend des sechsmonatigen Pflichtpraktikums habe ich folgende Aufgaben übernommen:1. Umbau des Nebenstrom-Rondenprüfstandes2. Konstruktion von Gestell und Prüflingsaufnahme der Stroke-Test-Vorrichtung3. Reverse Engineering des Luftfilterprüfstandes4. Reverse Engineering des OriginalölpumpenprüfstandesAlle CAD Konstruktionen wurde anhands CATIA V5 R19 gemäß geometrischer Dimensionierung und Tolerierung (GD&T) ISO/TC 213 durchgeführt.Angewandt wurden Maschinenelemente sowie Ermeto Original Produktprogrammes nach DIN EN ISO 8434-1/DIN 2353 und norelem Normelemente. Show less

    • Werkstoffzentrum Heilbronn - Hochschule für Technik, Wirtschaft und Informatik

      Jan 2016 - Dec 2016
      Associate Researcher

      Analysis of Bainitic Transformation Behaviour for Case Hardened Steel 16MnCr5 at the Materials Science Centre Heilbronn:- Research on current technology in term of industrial bainitic transformation process- Adapting theory of bainitic transformation of other ferritic metal with 16MnCr5- Project Planning- Procurement of required hardware and software- Establishing viable bainitic transformation process via trial and error based on research papers from Prof. H.K.D.H Bhadeshia- Research on heat treatment methods including case hardening, induction hardening, flame hardening, quenching & tempering- Metallography & Data Acquisition Systems (DAQ): Gantner-V1303 Show less

    • HHN Racing e.V.

      Jun 2016 - Oct 2017
      Associate CAE Engineer

      FEM Simulation of the Braking System HNR17 Formula Student Racing CarThe first part of the project is determining the initial condition of brake systems HNR17 Race Carthat will be analysed via Finite-Element-Method (static) to determine the Von Mises elemental stress as well as the any deformation whilst braking. General rules and regulation from Board Member of Formula Student Germany are also recorded.Next phase was preprocessing both front and rear brake systems. The preprocessing phase begins with CAD construction of the braking system via CATIA V5 R19. Further FE modelling were conducted with MEDINA 8.5.1 and collaborated with PERMAS Gui as the FE Solver.Technical mechanics aspects of the braking process were assumed as static equilibrium withnegligence of any aerodynamic effect and no hydraulic pressure loss. Empirical method wasused in addition to the mathematical derivation of line pressure.Bolt connectivity accompanied with welded joint method was introduced as a solution insimulating the pretension force effect on the caliper bodies. Four load cases of natural braking procedure were upgraded to five for compensation of false error node slipping effect. Materials, Solver specific programming and result analysis were conducted in the final phase of the post-processing. Show less

    • Suzlon Group + X-Energy HAW Hamburg

      Oct 2018 - Aug 2019
      Associate Researcher

      Untersuchung zur Verwendung von Component Mode Synthesis bei WEA-Strukturen:Im Betrieb von Windenergieanlagen werden Vibrationen des Antriebsstrangs als Luftschall abgestrahlt. Um die Einhaltung gesetzlicher Grenzwerte zu garantieren, ist die Schallabstrahlung bereits am virtuellen Modell zu bewerten und ggf. durch konstruktive Maßnahmen zu reduzieren. Für die FE-Simulation großskaliger diskreter Modelle haben sich Substrukturierungstechniken, im Besonderen die „Component Mode Synthesis“ (CMS), etabliert. In der Projektarbeit soll die Verwendung der CMS zur Reduzierung des Berechnungsaufwandes von WEA-Komponenten (Mainframe, Girder und Rotorwelle) untersucht werden. Hierzu gehört ein Vergleich der implementierten CMS-Methoden (Fixed-interface, Free-Interface, Residual-Flexible Free-Interface) hinsichtlich Anwendbarkeit, Genauigkeit und Effizienz in einem Frequenzbereich von 0-2000 Hz. Des Weiteren soll der Einfluss der Wahl der Master-Freiheitsgrade sowie der berücksichtigten Moden auf die Genauigkeit und Effizienz untersucht werden. Ziel ist es, einen möglichst guten Kompromiss zwischen Genauigkeit und Rechenaufwand für typische WEA-Komponenten zu identifizieren.Arbeitsschritte:- Literaturrecherche zu den notwendigen theoretischen Grundlagen- Vergleichende Untersuchung der implementierten Reduktionsmethoden für die Berechnung im Bereich von 0-2000 Hz bzgl. Anwendbarkeit, Genauigkeit und Berechnungsaufwand- Studie zum Einfluss der ausgewählten Master-Freiheitsgrade und deren potentielle Reduktion über Joints und/oder RBE-Elemente auf Genauigkeit und Effizienz - Untersuchung des Einflusses der berücksichtigten Moden auf die Genauigkeit und Effizienz Show less

    • German Aerospace Center (DLR)

      Feb 2019 - Feb 2020
      CAE Engineer

      Verantwörtlich für das LuFo V-3 Projekt VIKA (Deutsches Zentrum für Luft- und Raumfahrt - DLR):- CAD Konstruktion und FE Analyse (Statik und Dynamik)- Additive Manufacturing Literaturrecherche- Recherche für Additive Manufacturing Softwarelösungen- Erstellung von Forschungsvideos zwecks Kick-Off VIKA Vision (Veranstaltung für Additive Fertigungsverfahren Arbeitskreis)

    • Suzlon Group

      Feb 2020 - Jun 2021
      Associate Researcher

      Investigation for Acoustic Radiation Calculation regarding Large-Scale Components via Independent Acoustic Areas Simulated with the Aid of Finite Element Methods.Key Responsibilities:In operation of wind turbines, vibrations of the drivetrain are emitted as airborne sound. In order to guarantee the compliance with legal limit values, the sound radiation must already be assessed on the virtual model and, if necessary, reduced by constructive measures. To reduce the calculation effort, the radiating surfaces are simulated in separate acoustic calculation areas before being superimposed for the complete result.The scope of this research is to examine the influence of (minor) changes in the load situation or in the construction on the above-mentioned calculation in term of dominating radiation properties (sound power, directivity, phase shift, etc). These investigations should first be examined on a principle model with at least three spatially separated radiating surfaces, which are connected to the vibration source by a common structure-borne sound path. Finally, the verified results and settings must be applied to the relevant components of a wind turbine.Operational Steps:- Familiarization with the theoretical basics and the practical environment of the topic- Testing of the modeling and calculation process on small-scale "principle models":- Application of the investigation results to relevant components in a real wind turbine and evaluation of the "stability" and "reusability" of calculated acoustic properties compared to the above manipulated variables. Show less

    • Energy Data GmbH

      Nov 2020 - Aug 2022
      Data Analyst

      Area of Responsibilities comprises:1) Research and assist in development plus maintenance of data collection & analytic tools, including determining process of its provider.2) Serve as subject matter expert for internal data and documentations.3) Develop strategies to improve visual performance by translating quantitative findings into practical insights via Power BI dashboards and APIs.4) Execute regression analytic project that involve data collection and analysis for a broad weather data across weather stations around the globe by utilizing Python3 and Excel.5) Support marketing campaigns by providing efficient advertisement methods and meeting with prospect.6) General API metadata check, data update in server via Webhook and creation of Masterfile from big data.7) Contribute to problem solving process design/template efforts and involves in company’s Jour Fixe.8) Whitepaper proofreading & provides German-English translation for firm webpages in WordPress. Show less

    • Freelance

      Aug 2022 - now
      CAE Engineer

      I am experienced CAE Engineer with a strong background in CAD mechanical design & Finite-Element-Analysis (FEA). I have over 6 years of experience in the mechanical, automotive, aerospace & energy engineering industries. I have worked on a variety of projects, including the design of primary mechanical structures, new test rig design & machine parts including improvement of existing components. I am proficient in a variety of CAE software, including CATIA, FreeCAD, Fusion360, ANSYS Workbench, MEDINA, PERMAS, SimScale, Salome Meca, Code Aster, and Python. I am also fluent in German. Show less

    • Depths

      Jun 2023 - Dec 2024
      Partner Curator

      Partner Curator at Depths, bookmark for tech peeps:• Automate & centralize bookmarking system and sharing this solution to others who has similar pain points• Ease of sharing to someone about list of articles via share Depths• Features combination: Like search + estimated read time• Estimated read time• Bundle saves

  • Licenses & Certifications

  • Volunteer Experience

    • Buddy

      Issued by WeBuddy International Program Hamburg University of Applied Sciences on Jun 2018
      WeBuddy International Program Hamburg University of Applied SciencesAssociated with AbdulHafeez S.
    • Deputy President

      Issued by Malaysian-German Student Society on Jan 2015
      Malaysian-German Student SocietyAssociated with AbdulHafeez S.