Dhananjay Sonar

Experience

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  Tata Motors

  Jun 2015 - Oct 2017

  Sr.Associate

  Vendor Quality Assurance -SCM• Responsible for solving line problem • Responsible for drive test, water test & CP 8 defect & its action plan • Analysis of warranty failures • To attend & resolve customer issues by analysis & tracking corrective & preventive actions • Looking continuous improvement in process & productivity • Preparing daily, weekly, and monthly status report of rejection data • To inspect and verify the engine components with respect to drawing •To prepare Sample Inspection Report for development parts. Show less

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  ŠKODA AUTO Volkswagen India Private Limited

  Oct 2017 - Apr 2024

  Sr. Officer

  Responsibilities -• Identifying opportunities to improve the overall performance of Production, Production Planning, and Demand Analysis. • Scheduling Management etc. Exemplifying the Car Plant Production Plans, targets and KPI's as directed by the senior production management. • Collecting Manufacturing Data and doing measurements to monitor production planning as per key performance indicators. • Incorporating the Assembly Line Production of Volkswagen Vehicles, Material Storage Management & implementing line side layout for the assembly line. 1.Project monitoring and control - time plan and activities For India 2.0.2. Responsible for definition of the process flow of the product, time estimation, line balancing and achieving tact time.3.Tracking and resolution of the build concerns - Process/Design.4. Tracking FTR vehicle & ECN management.5.Analyzing & Resolving Customer feedback on quality issues.6.Continuous improvement of process productivity.7.Implementation of actions to resolveBuild issues.8. Process sheet study & updation of Process Sheets, SWS, PFMEA, AP.9. Responsible for new process study and implementation through ECN, PCRN & running change.10. Responsible for Pre-RFQ, 3P workshop, VFF, Pre series, O series & SOP of new projects.11. BOM Analysis of new project12. Layout study & Torque sheet study (Through PDM & TLD sheet as per joint type)13. Supplier Discussion on Technical clarification & agreement with Stakeholders.14. Active member in workshops for critical issues (process, quality & work content balancing)15. Identifying opportunities to improve the overall performance of Production, Production Planning, Demand Analysis. etc.16.Exemplifying the Car Plant Production Plans, targets and KPI's as directed by the senior production management17.Daily Manpower allocation according to their skill set.18.Training of Junior Staff members and Team members about the process adheres. Show less

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  Morris Garages India

  Apr 2024 - now

  Deputy Manager

  Handling production of MG Gloster & Comet-EV.Leading vehicle assembly shop in shift pattern.Responsible for overseeing the manufacturing process to ensure that production goals are met efficiently and effectively. Key responsibilities include:Planning and Scheduling: Developing production schedules, allocating resources, and ensuring that materials and personnel are available as needed.Quality Control: Ensuring products meet quality standards and implementing improvements to reduce defects.Process Optimization: Identifying and implementing ways to improve production efficiency and reduce costs.Team Management: Supervising and training production staff, managing shifts, and addressing any workforce issues.Inventory Management: Monitoring and controlling inventory levels of raw materials and finished products.Compliance and Safety: Ensuring compliance with safety regulations and industry standards, and fostering a safe working environment.Problem-Solving: Addressing and resolving production issues, such as equipment malfunctions or supply chain disruptions.Reporting: Tracking production metrics, preparing reports on performance, and communicating with upper management about progress and challenges.Overall,Ensures that the production process runs smoothly and meets the company's standards and objectives. Show less