Ayush Kumar

Experience

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  Railway wheel plant,Bela

  Jun 2016 - Aug 2016

  Student Intern

  Wheels are cast or forged at the temperature of 1200degree and are heat-treated to have a specific hardness. New wheels are trued, using a lathe, to a specific profile before being pressed onto an axle. ... A rail tire is usually made from steel, and is typically heated and pressed onto the wheel, where it remains firmly as it shrinks and cools.

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  Ramco Steels Pvt. Ltd.

  Jun 2018 - Jun 2019

  Graduate Engineering Trainee

  I was working there as GET and i was completed my full 6-months training in Ramco Steels Pvt Ltd after my training completed they offered me on the post of QMS Assistant Engineer.● Handling Gauges i.e. Vernier Caliper, Height Gauge, Micrometer, Bevel Protector, Snap - guage, Bor - Gauge etc ● Preparing Coherence check sheet, Operator Observation Process, Standard operating procedure, WI. ● Team member of QMS (During this period our company faced MACE Audit and we cleared MACE Audit with 70% marks. ● Monitoring & Implementation 5'S on shop floor. Show less

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  MAADHAV AUTOMOTIVE FASTNERS PRIVATE LIMITED.

  Jun 2019 - Mar 2020

  QMS & QA engineer

  I was working in "Maadhav Automotive Fastners Pvt Ltd" as a "QMS & QA Engineer".Awareness about ISO 9001:2015 & IATF 16949:2016● Handling Quality Management System ( QMS), Management Information System ( MIS).● Scheduling & Conducting Process Audits, Product Audits, IQA Audits, Improvements, Kaizens,Poka-Yoke.● Process Quality, Product Quality, Line issues, Line rejections, etc● Handling customer, Customer issues, Field issues, reviewing operation procedure.● Defect analysis & take action to close these defects.● Responsible to TS / IATF / Customer’s Audit.● Customer 8D ● Cross func,onal team (CFT) coordination for rejection analysis.● Drive supplier continuous improvement ac,vi,es ● Preparing Skill - matrix,TNI, Induction training, OJT Training, Annual training calendar, History card of employees. ● Preparing and maintaining Employees Trainee.● Inspection sta,on Review, Inspector mee,ng, Brainstorming on defects. ● Review 4M Process with the help of senior members in all departments. ● Performance monitoring of Suppliers.● Preparing FMEA 1st Edition (AIAG-VDA), Coherence, Product Audit, Process Audit, Operator observation, About 4M, Supplier Assignment, CAPA, MACE related QMS documents, Rejection Analysis,5-Core tools Awareness (MSA, SPC, APQP,PPAP,PFMEA), 7-QC Tools awareness.● Preparation of Prototype, Prelaunch & Produc,on level PPAP documents.● ECN development, PPAP valida,on, Upda,ng the engineering changes & inspectin sheets.● Implementation & maintaining of ISO 9001:2015 & IATF 16949:2016 on shop floor. ● First piece and last piece approval in line Inspection.● Good knowledge related to management and project planning.● Supporting total quality improvement, find source of problems.● Perform studies as required, Research, Tested & Analysed.● Feasibility Study (FS) & control over all development schedule (APQP/PPAP.MSA/SPC/PFD) ● Making of self-process audit & submission to customer. Show less

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  JBM Group

  Aug 2020 - Aug 2023

  Quality Assurance Specialist

  I was working in "JBM EV Bus Div" as a " QA Engineer".Awareness about ISO 9001:2015, IATF 16949:2016, ISO 45001:2018 & ISO 14001:2015Internal auditor certified for ISO 9001:2015, IATF 16949:2016, ISO 45001:2018 & ISO 14001:2015● Doing Process Audits, Product Audit● To carry out various development activities associated with development according to APQP Phases and ensure project strictly sticks to its Time Plan.● Giving training to new inspector who come to check parts. ● Making documents for Audit● Customer 8D ● Preparing Quality Process, Final Quality Plan, SOP, Process sheet. ● Preparation of Prototype, Prelaunch & Produc,on level PPAP documents. ● Preparing 1st edi,on of PFMEA (AIAG - VDA), Control plan, Visual defect check sheet.● Project review & Communication with team leader . ● Making of check sheet Doc for new products.● Good knowledge related to management and project planning.● Supporting total quality improvement, find source of problems.● Perform studies as required, Research, Tested & Analysed.Documents:- PPAP, APQP, Product Audit, Process Audit, Coherence, Training of Employees, Skill Matrix, MSA, SPC, Process Validation Audit, 4M , Internal department Audit, CAPA & too much good in why why Analysis of any rejection Show less

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  Alstom

  Aug 2023 - now

  Quality Engineer