Pramod Kumar Rai

Pramod kumar rai

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  • Timeline

  • About me

    Plant Head at Raj Petro Specialities Pvt. Ltd. - A Brenntag Group Company

  • Education

    • Doctor babasaheb ambedkar marathwada university

      -
      Be production
    • Allahabad agricultural institute

      -
      M.b.a operations
  • Experience

    • Anand group india

      Dec 1993 - May 2009

      Drive Lean Six Sigma projects in production to improve productivity.Train cell leaders and supervisors Concept of Lean Manufacturing and Implementation of lean as a LEAN COACH.Lead the Quality Assurance team for incoming material inspection, line inspection, final inspection and Pre Dispatch inspection.Raw material, capacity planning & manpower planning as a part of PPC.Implementation of KANBAN. Resulting in cost saving, lowering of lead time & reduction in inventory.Train, Coordinate & Audit for 5S.Responsible for all manufacturing activities (in house and at vendor).Responsible for Development & Performance Appraisal of engineers in production.Reduction of Cost of Poor Quality by Reconciliation of material for optimum utilization.Reduction of loss time to improve OEE and increase Productivity.Train & Motivate to prepare Value Stream Map to identify & eliminate wastes through KAIZEN. Show less Alternate source development & rate negotiation. Resulting in cost saving, lowering of lead time & reduction in inventory.Raw material planning and execution of manufacturing plan.Team member for Exports planning and executionMaintenance of Quality records & quality objectives of ISO/TS-16949Responsible for all production and packing activities.Interaction with dependent functions such as Marketing, Materials, Quality & Logistics for smooth execution of plan and delivery to customers.Member CAT committee, Safety Committee & CFT.Coordinator for idea implementation scheme Conduct Internal Audits for Quality Management Systems and train to improve awareness Show less  Development of vendors and certification to ISO 9001, TS 16949 & ISO 14001. Responsible to conduct internal Audits for Quality Management Systems at vendors. Process improvement through continual improvement Lean Six Sigma projects Reconciliation of material issued to vendors. Monitoring of delivery performance & corrective action, DPI if lower than the targets Documentation for Quality Management System. Reduction of inventory at vendor system. Monitoring & Reduction of in-process rejection at vendors and driving quality projects Increase capacity at vendors to offload parts from plant. Show less

      • Head - Manufacturing at Victor Gaskets India Ltd

        Apr 2008 - May 2009
      • Manager - Manufacturing at Victor Gaskets India Ltd

        Apr 2003 - Mar 2008
      • Assistant Manager - PPC & Vendor Development

        Apr 1998 - Mar 2003
      • Sr.Engineer - Production & Tooling

        Dec 1994 - Mar 1998
      • Trainee Engineer

        Dec 1993 - Dec 1994
    • Essar

      Jun 2009 - Mar 2010
      Head - training at essar engineering services ltd

      Competency mapping across levels and identification of training needs based on skill gaps.Prepare training calendar for all trainings identified and conduct training accordingly for all the engineering departments.Identify Six Sigma projects and allocate mentors to the trainees for high performersPrepare training modules and materials for the training Lead team of internal trainers for on job trainings within the processPrepare monthly MIS Evaluate training effectiveness through feedbacks, tests and surveys Show less

    • Startek india

      Apr 2010 - Mar 2015
      Associate vice president- risk & compliance

      Responsible for managing the overall Risk and Compliance process ensuring effective and robust process and Information Security controlsProcess re-engineering and transition of process by “Lift and Shift” as well as “Transform and Lift” approachLeading teams as a Project Champion for implementation of Quality Improvement Projects & Six Sigma Projects across Pan India and provide training for Green BeltManagement Representative for Integrated Management Systems which includes ISO 9001:2008/ ISO 14001:2004/ISO 27001:2005/ OHSAS 18001:2007 across Pan India, managing 16 sites for BPO and Back Office Services which includes Finance & accounting, HR Shared Services, Spend Management, IT services and Document Management SystemDefining QMS & ISMS process framework (IMS Manual, Policies, Procedures, Templates, Checklists, and Guidelines etc.).Responsible for designing, Implementation and scenario based testing of BCP/DR across the Organization Implementation of SSAE 16 / ISAE 3402 across 3 sites namely Mumbai , Pune & PhilippinesLeading a team for PCI-DSS implementation for International locationsPreparing (100% readiness) for all new certification requirements based on Business needs required by the OrganizationReview and compliance of Legal and statutory requirements Show less

    • Raj petro - a brenntag group company

      Apr 2015 - now
      Plant head at raj petro specialities pvt. ltd. - a brenntag group company

      Plan, organise, direct and run optimum day-to-day operations to exceed customer’s expectation.Increase production, assets capacity and flexibility with minimised costs and maintaining quality standards with best industry practices ,concepts and control.Implement strategies and provide a clear sense of direction and focus.Commit to plant safety procedures.Share a trusting relationship with work group and recruit , train and manage to plant staff and address employees issues or grievances. Show less

  • Licenses & Certifications

    • Certified six sigma black belt

      Indian statistical institute, pune
    • Certified lead auditor for quality management system based on iso 9001

      Tqmi
    • Certified lead auditor for information security management systems based on iso 27001:2005

      Bsi
    • Qualified internal auditor for iso 14001 environmental management system

      Anand group india
    • Trained lean coach for lean manufacturing

      Anand group india
    • Qualified internal auditor for ts-16949 quality management system.

      Anand group india