ZAID BIN AKBAR

Experience

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  Supertech Auto parts pvt Ltd (Manufacturer of Automobiles Parts & OEM Vendor)

  Jan 2017 - Nov 2017

  Production Officer

  o To achieve the target production as desired by the customers.o Directing the manpower to ensure the efficient flow of production activities.o Monitoring the production on hourly basis through hourly production sheets.o Gap Analysis of the production processes to ensure better production efficiency.o Proper implementation of QMS procedure through monthly internal audits.o Controlling the production activities through SAP (B1) ERP system.o Resolving the quality and maintenance issues if any.o Ensure proper 5S activity on the floor.o Rejection and rework control.o Kaizen the new new ideas to increase the productivity and tooling life.o Ensure total coordination to QA/QC dept against Recalls, Reservice, Retrofit and warranty claims.o Participate in daily and monthly review meetings.o Enhancement in the OEE of the Spoke Manufacturing machines which resulted in increased productivity.o Maintain tooling inventory in order for daily maintenance routine.o Prepare monthly review meeting presentation to show production & Quality Analysis in parts per Million maintenance breakdown, attendance and 5S Activities. o Manpower, planning, capacity utilization workforce optimization.o Communicate to HR department in all stages like Recruitment, selection, hiring, training development & Reward Show less

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  PAK ORIENT INDUSTRIES

  Dec 2017 - Dec 2019

  Production Engineer

  o Collect the customer order /forecasting of demand for production planning &Control.o To develop, update, manage and execute production plans.o To keep track of labour, Equipment and process efficiency through checking, verification and consolidation of production reports.o Study, analyze, develop and update work instruction /SOPs and ensure proper implementation on shop floor & ensuring that health and safety guidelines are followed.o Implementation and awareness of manufacturing best practices on production premises like kaizen, 5S & skill matrix charts etc.o Coordinate with Quality Control & Assurance department in case of quality issues during and after production.o Ensure the documentation is being done as per standard Quality Management System.o Over viewing complete departmental activities including supplier ordering & receiving & receiving, RM inventory management, shop floor issuance and material reconciliation.o Maintain optimum level of FG inventory through strict follow up with production dispatch department.o Regular Audit activities of FG and WIP to monitor and counter variance.o Consistently improved profits by reducing cost through amendments in tooling (Dies) with the help of poka-yoke.o Gap Analysis of the production processes to counter discrepancies.o Defect analysis of the customer returned parts to take countermeasure for defect prevention.o Communication and coordination with maintenance department in case of machine breakdowns and planned preventive maintenance downtimes. o Liaison with supply chain department to assure availability of material and consumables.o Coordinates and facilitate calibration activity for various gauges and instrument used in production.o Plan and implement training of JTM.o Conduct daily review meetings.o Manpower, Planning, capacity utilization workforce optimization. Show less

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  Keystone Enterprise

  Jun 2020 - Mar 2022

  Assistant Manager Production -Knitting Section

  o Responsible to monitor & supervise the overall activities of Knitting employees.o Responsible to monitor & implement the knitting production plan and ensure the deadlines for Shipment.o Responsible to monitor & ensure smooth production flow of knitting department.o Compliance the production with the Quality provided standards.o Responsible to ensure the availability of raw material for 24Hrs.For smooth running of machines.o Plan RMC of the existing and future orders.o Responsible to monitor and ensure the proper housekeeping of the department.o Responsible to plan & monitor the training of new and existing Knitting employees.o Plan, raise & ensure availability of knitting production related items in store.o Issuance of the Raw Material as per requirement.o Minimize turn over.o Cross checking of the stocks taking reports, daily issuance of the raw material etc.o Review the daily as well as monthly production reports. o Correspondence with the technical staff regarding the shift wise plan of the employees.o Responsible to control unnecessary wastage of raw material.o Conduct and monitor safety audits. Show less

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  Midas Safety

  Jul 2021 - Jul 2023

  o Responsible for execution of production for timely completion of shipment’s by ensuring raw material availability.o To achieve 100% OTIF as per commitment with the customer.o Daily Sessions with supervisors and first line of command to ensure SOPs and PIs are followed on floor.o Maintain OEE target 90% by reducing planned/Unplanned Losses.o Ensure Maximum Capacity Utilization with optimum productivity.o Meeting Departmental Annual Rejection target and Reduction in Cost of Poor Quality.o Built Production Dashboards to detect critical to production parameters.o Working on new project to enhance department productivity.o Reducing conversion cost through different operational measures such as workers rationalization, maximum capacity utilization, increasing production capacities.o To ensure Process Order Variance is within limit of 5% & Minimized PI (Physical Inventory) Variances.o Overview BOMs and all the contributing factors for the reduction of Process Order Variance.o Implemented Lean Journey (5s , Poke Yoke, Kaizen, Visual Management, Machine FMEA).o Ensure 100% safety on floor including conducting of safety sessions with workers.o Ensuring 100% compliance to ISO standards through our internal QMS and IMS system.o Ensure zero non conformities in internal and external audits.o Responsible for the designing the corrective/preventive action against the point highlighted through audits, customer complaint, MSA's and from any other improvements’ projects.o Improving worker productivity through skill matrix development, workers rationalization.o Manages schedules, organizes office & floor functions, and oversees daily operations of facility with 100 employees. Hires, trains, and on-boards employees. Dealing with maintenance, planning, HSE, R&D, Technical process, Ware housing, Finance, Audit & Compliance, Quality and HR/IR for smooth & safe operations. Show less

  • Assistant Manager Production

    Jan 2023 - Jul 2023

  • Senior Officer Production - Knitting Section

    Jul 2021 - Feb 2023
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  NWC

  Jul 2023 - Feb 2024

  Field Engineer

  •Conduct thorough inspections and assessments of portable water storage tanks to ensure safety standards, proper labeling, and optimal condition, proposing necessary repairs or replacements.•Perform regular inspections of treated effluent pumping stations, identify malfunctions, and implement preventative maintenance measures for enhanced efficiency.• Conduct comprehensive inspections of wastewater pumping stations to monitor pump functionality and resolve mechanical or electrical issues.•Collaborate with the team to inspect and evaluate critical components of wastewater treatment plants, suggesting improvements for optimized treatment efficiency.•Inspect water filling stations for accurate measurement, adherence to quality standards, and proper equipment functionality.•Evaluate water pumping stations, including pumps, motors, and control systems, implementing reliabilitycentered maintenance strategies.•Collaborate with water treatment plant teams to assess treatment equipment condition and suggest improvements for water quality compliance.•Conduct inspections and performance evaluations on well abstraction systems to monitor water production levels and resolve issues impacting the water supply. Show less

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  Utopia Industries Pvt. Ltd.

  Aug 2024 - now

  Assistant Manager Production