
Abdullah Athar
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About me
Chemical Engineer | Sr. Product Development Engineer | Disposable Medical Devices | ISO 13485
Education

COMSATS Institute of Information and Technology
2012 - 2016Bachelor of Science (BS) Chemical Engineering
University of the Punjab
2017 - 2019Master of Engineering - MEng Chemical Engineering
Experience

Fauji Fertilizer Company Limited
Jul 2015 - Aug 2015Internship• Accomplished internship at Ammonia Plant licensed by Haldor Topsoe, having a capacity of 1220 Tons/day. Briefly covered the operation of Gas purification, Reforming, Benfield, Compressor and Ammonia synthesis section.• Availed opportunity to learn the operation of Water Treatment, Power generation and Steam generation section of Utility Plant with a team of professionals. • Perform engineering calculations like dew point calculation, catalyst approach to equilibrium, steam to carbon ratio, control valve selection etc during a stay in Process Engineering dept.• Issued final internship report and received appreciation• Learned the structure of the department, problem-solving methods, and job purposes of staff members. Show less

University of the Punjab
Jul 2017 - Feb 2019Research Scholar• Experimental and CFD research on solar desalination of sea-water by using solar still.• Equipment Handling for reliable operations in research lab i.e. Particle Analyzer, Fast pyrolysis unit, Solar desalination still, PH and conductivity meters etc. • Assisted by management of university of Punjab, in administrative duties such as managing events, seminars and conferences.Accomplishment: • Developed a Computational Fluid Dynamic (CFD) Model of “Solar Desalination System” to avoid extensive experimentation.• Assigned as a Public Relation Officer (PRO) of the Engineering Society of ICET.• Organized 3rd international conference on Engineering Sciences held in ICET Show less

Dynamic Packaging Private Limited
Jun 2019 - Dec 2020• As a “Food Safety Team Leader”, manages organization’s Food Safety Management System (FSMS)for FSSC 22000, oversee food safety processes, HACCP study, internal and external audits, corrective actions and keeping the organization informed of food safety issues through MRMs. • As a QMR, analyze QMS as per ISO 9001 regarding interested parties, their related issues, risks, updated mitigation plans etc, to ensure the effectiveness of PDCA Cycle.• Ensures social security compliances in the light of SEDEX SMETA (4-Pillar) which enfolds labor, health and safety, environment, and business ethics.• Risk assessment of the overall organization and external providers on quality, food safety and environmental basis.• Ensures compliances of Halal Management System in accordance with PS:3733 by risk assessments, internal and external audits, CAP and MRMs. • Provide trainings on FSMS, HFMS, QMS and HSE related operations. Show less • Assist food safety team leader for managing organization’s Food Safety Management System (FSMS) for FSSC 22000• Assist QA In-Charge to ensure that the organization’s Quality Management System conforms to customer, internal, ISO 9001, and regulatory/legal requirements. • Assist Halal team leader to ensures Halal Management System in accordance with PS:3733• Assist QA In-Charge for training on QMS, FSMS, HFMS and HSE.• Perform duties as an HSE team member under the supervision of HSE Manager. Show less
Assistant Manager Quality Assurance
Jul 2020 - Dec 2020Compliance Officer
Jun 2019 - Jul 2020

Byonyks - A Medical Devices Company
Jan 2021 - now• Lead multifaceted product development efforts for APD sets, Disinfection Caps, and Dialysate Bags, ensuring cutting-edge technology integration. • Collaborate cross-functionally to innovate and design new products, working closely with diverse teams of engineers and designers. • Research and incorporate emerging technologies, enhancing product performance, and staying ahead of industry trends. • Prototype and test products, gathering user feedback for ongoing refinement. • Ensure regulatory compliance, meticulously documenting and preparing submissions for authorities.• Establish robust quality control processes, maintaining safety and reliability across product lines. Manage project schedules and budgets, consistently delivering projects on time and within financial targets.• Optimize manufacturing processes and sourcing strategies to meet cost goals while maintaining quality.• Cultivate relationships with suppliers to secure a dependable supply chain for components and materials.• Continuously improve products based on customer feedback, enhancing market competitiveness.• Maintain meticulous records of design iterations, test results, and project milestones. • Mentor junior engineers and team members, facilitating professional growth within the organization. Protect intellectual property through patent applications and legal mechanisms while consulting with company’s legal team Show less • Establish and implement robust quality control protocols for incoming, in-process, and finished product inspections, adhering to industry standards and regulations. • Conduct comprehensive Failure Mode and Effect Analysis (FMEA) to identify and mitigate hazards in medical device design and manufacturing, ensuring compliance with FDA, DRAP, and ISO 13485 regulations. • Research and evaluate new compatible materials for medical devices, considering factors such as biocompatibility, sterilization methods, and material performance. • Collaborate with the mechanical team to design and develop specialized fixtures and rigs for efficient bottleneck removal and process improvement. • Employ cost evaluation techniques and implement design, process, and material modifications to optimize manufacturing costs without compromising quality. • Evaluate packaging options, considering barrier properties such as permeability and moisture resistance, to select cost-effective and suitable packaging solutions. • Develop protocols for aging and stability studies (shelf-life) of products and perform them in accordance with relevant ASTM guidelines. • Assess the feasibility of adding new processes in production (e.g., Bag making, blister packing, automatic tube cutter). • Develop SOPs and provide training to production and QC staff. Integrate advanced and latest assembly equipment as needed to enhance production capabilities. Show less
Senior Product Development Engineer
Aug 2023 - nowResearch And Development Officer
Jan 2021 - Aug 2023
Licenses & Certifications
- View certificate

Natural Attenuation of Groundwater Contaminants: New Paradigms, Technologies, and Applications
CourseraDec 2018 
Training on Halal Food Management System PS:3733 2016
SANHA - South African National Halaal AuthorityNov 2019
Lean Six Sigma Black Belt (ICBB)
IMC InstituteDec 2024
Introduction to Plastics and Rubbers in Medical Devices
Smithers - Medical Device TestingAug 2022
GMP & Goods Hygiene Practices and Processing
Agricultural Department Of PunjabJul 2020
Languages
- enEnglish
- urUrdu
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