Shahrose Imran

Experience

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  Rafhan Maize Products Company limited, Faisalabad, Pakistan, Ingredion Incorporated Gmbh

  Jul 2018 - Aug 2018

  Intern Workshop Division

  - 04 weeks internship at Ingredion Rafhan Maize Products Co. Ltd's Mechanical Maintenance section. Hands-on training of maintenance, operation and machining.

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  Huaneng Power International, Inc.

  Jul 2019 - Aug 2019

  Intern Maintenance Division

  - 06 weeks internship at Sahiwal Coal Fired (660x2 MW) Power Plant. Learnt maintenance and operation philosophy of the most modern supercritical coal fired power plant in Pakistan.

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  Musk Mobility Private Limited

  May 2020 - Jun 2020

  Mechanical Design Engineer

  - Mechanical design of electric vehicle chasis, transmission and battery thermal management system

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  Fauji Fertilizer Company Limited

  Jun 2020 - Oct 2021

  Project Engineer

  - Review of engineering deliverables for replacement of Convection Section (Topsoe Furnace) Feed Gas & Air pre-heater coils module (CAPEX 565MM PKR).- Construction of octagonal civil foundation, erection and installation of natural gas Desulphurizer R-4201A at Ammonia plant-II.- Technical evaluation of vendor bids for procurement of Pressure Swing Absorption (PSA) Nitrogen generation plant for Ammonia-Urea Fertilizer complex.- Development of engineering drawings for plant modification jobs (piping & structure) as per process specifications and service requests.- Replacement of 01 corroded shell course of Ammonia distillation column and small bore socket welded valves during ATA-21.- Presentation of plant modification jobs in Safe Operating Committee (SOC-M) for seeking management approval.- Intra-department presentation on ASME Piping and BPVC codes.- Preparation of Welding Procedure Specifications (WPS) for welding jobs.- Study on failure and damage mechanisms in BFW pre-heat exchangers in fertilizer industry. Show less

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  Fatima Group

  Oct 2021 - Dec 2023

  - Development of Corrosion Loop Drawings and assigning damage mechanisms on PFD's & P&ID's as per API 571.- Development of complete fertilizer complex (NH3, Urea, NP, CAN, NA & Utilities) Business Critical Asset Register according to Risk study.- Collection & validation of design, operating, maintenance & inspection data of Plant’s BC Equipment.- Perform RBI Assessment (API 580) to develop Inspection plans covering techniques, extent and interval.- Marking CMLs on Isometrics & G.A drawings as per developed Inspection plan.- Identification of risk drivers, mitigation activities (Operating, Maintenance & Inspection) and residual risk.- Monitor integrity of assets through external, internal & on-stream inspections, and generate reports & recommendations (API 510, 570 & 653).- Assess damages/flaws for decision-making on either to Run, Repair, Replace, or Re-rate the equipment items per API 579/ASME FFS-1.- Carryout Pressure Equipment Integrity (PEI) Incident Investigations per API RP 585 and PSM System (Incident Investigation & Reporting).- Engineering assessment of equipment repair (temporary & permanent), alteration (re-rating calculations), and development of method statements. Show less - Quantity estimation of refractory for Ammonia Plant's Primary & Secondary Reformers.- Comparison of physical & chemical properties of existing and new refractories.- Refractory vendors technical evaluation and finalization for procurement.- Compliance check of refractory manufacturer's ITP and pre-shipment qualification test results.- On-site handling and storage of refractory materials (bricks, castable, ceramic fiber modules).- Review engineering of Primary Reformer roof's design upgrade from suspended arch tiles to ceramic fiber modules.- Review of detailed execution plan shared by contractor.- Witness material and procedure qualification tests performed by contractor personnel.- Monitor refractory installation work in Primary & Secondary Reformers (insulating fireclay bricks, normal weight castables and ceramic fiber modules).- Verification of installation records and pre-dryout inspection (visual + hammer).- Monitor dryout target temperatures, hold time & ramp rate according to manufacturer recommendations and execution plan. Show less - Complete EPC of Energy Conservation (ENCON) Project, @ Kellogg 960 MTPD Ammonia Plant’s Furnace & CO2 Removal Section; CAPEX 11.27MM USD, to reduce energy index from 9.15 to 8.65 Gcal/MT. Project duration was 03 years and executed in ATA-2023 (54 Days).- Reinforcement Project of Ammonia Plant’s Primary Reformer Foundation to bear an additional load of 80MT post-ENCON project by Sika® micro-concreting method.- Replacement of Kellogg 960 MTPD Ammonia Plant’s Furnace 100% (378 Nos.) Catalyst tubes and 01 Transfer line with hands-on experience of cold/hot balancing of variable spring hangers.- Design upgradation project of Kellogg 960 MTPD Ammonia Plant’s Furnace from legacy suspended-arch-tile roof to ceramic fiber-insulated-steel roof.- Quantity estimation, RFQs preparation, bids evaluation & vendor finalization, data sheets, QA/QC plans and lab test results review for Ammonia Plant’s Primary and Secondary Reformers Refractory.- EPC of Ammonia plant’s Catacarb System Revamp Project with installation of BKU Rich Reflux Reboiler (TEMA type BKU) and BOP piping.- CO2 Stripper Column Revamp (R Stamp) with procurement & replacement of trays with IMTP random packing beds and resizing of rich solution inlet nozzle (20 to 30NPS).- Feasibility study & FEED of Nitro Phosphate 130MTPD Revamp Project with CAPEX of 2.99MM USD.- Complete engineering/technical review followed by procurement of glycol overhead scrubber vessel and inlet filter separator skid for 1380 psi(g) 80 MMSCFD Tri-Ethylene Glycol based Dehydration Unit (DHU) to be installed at Mari site gas processing facility.- Train supervisors to clear Permit-to-Work procedure aptitude test and ensure job-specific safety as per PTW.- Process Safety Management (PSM) System implementation in each project. Show less

  • Inspection & Reliability Engineer

    Apr 2023 - Dec 2023

  • Refractory Engineer

    Aug 2022 - Apr 2023

  • Project Engineer

    Oct 2021 - Apr 2023
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  Engro Corp

  Jan 2024 - now

  Inspection Engineer