Hassan Mohsin

Experience

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  Pakistan Refinery Limited

  Jun 2010 - Jul 2010

  Internee (Mechanical Maintenance)

  My internship experience at Pakistan Refinery Limited (PRL) during the summer of 2010 was an invaluable journey into the heart of industrial maintenance. Here's a glimpse into my learning and contributions:HSEQ Training: Engaged in a comprehensive Health, Safety, Environment, and Quality (HSEQ) training, laying the groundwork for a safety-conscious mindset.Hands-On Experience: Directly participated in the assembling of shell and tube heat exchangers, gaining practical insights into their intricate construction.Multifaceted Exposure: Acquired hands-on experience with a spectrum of industrial components, including valves, bearings, seals, pumps, compressors, turbines, boilers, heat exchangers, and cooling towers.Corrective Maintenance: Grasped the fundamentals of corrective maintenance procedures, contributing to my understanding of troubleshooting and resolving equipment issues. Show less

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  National Refinery Limited

  Jun 2012 - Aug 2012

  Trainee Senior Management (Maintenance)

  During my tenure as a Trainee Senior Management in the Maintenance Department at NRL, I gained valuable insights into maintenance engineering. Here's a snapshot of my contributions:Work Permit System: Acquired a solid understanding of the work permit system, emphasizing the importance of procedural adherence in maintaining a safe working environment.Maintenance Strategies: Familiarized myself with preventive, predictive, and corrective maintenance strategies, laying the groundwork for efficient plant operations.Contractor Management: Played a crucial role in the execution of routine jobs through contractors, showcasing my ability to coordinate and manage external resources effectively.Preventive Maintenance: Actively participated in preventive maintenance activities for critical equipment such as pressure vessels, boilers, and storage tanks, contributing to equipment longevity and reliability.Equipment Overhauls: Involved in the comprehensive overhauling of pumps and compressors, gaining hands-on experience in optimizing machinery performance. Show less

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  Fatima Group

  Aug 2012 - Aug 2013

  Graduate Trainee Engineer (Inspection)

  During my tenure as a Graduate Trainee Engineer at FFL, I served in the Technical Services Department, specifically the Inspection Section, where I actively contributed to the maintenance and inspection activities of a running plant. Here are some key aspects of my role:Safety and Compliance: Developed a robust safety awareness and actively implemented HSE norms, ensuring a safe working environment. Proficient in the Work Permit system and adherence to HSE requirements.Codes and Standards: Acquired a deep understanding of various industry codes and standards, including ASME, ASTM, API, and ISO, essential for inspection activities.NDTs and Condition Monitoring: Gained fundamental knowledge of Non-Destructive Testing (NDT) methods such as VI, DPT, UT, RT, MPI, ET, and IRT. Introduced to the basics of Vibration Analysis and Machinery Diagnostics.Maintenance and Inspection: Conducted a variety of maintenance checks and participated in the inspection of lifting and rigging equipment, ensuring equipment integrity.IMS and Documentation: Played a role in IMS-related activities, including the development of Job Descriptions, Job Responsibilities, Work Procedures, and Work Instructions. Engaged in Root Cause Failure Analysis and Mechanical Integrity Plans.Vibration Monitoring: Responsible for the comprehensive vibration monitoring of plant machinery, including pumps, compressors, and steam/gas turbines, following a meticulous daily schedule.Turn-Around Activities (2013): Actively participated in the Annual Turn-Around in various critical activities, such as internal inspections, heat exchanger and furnace tube replacements, overhauls of pumps, compressors, and turbines, and diverse inspection techniques like DPT, UTM, UFD, RT, MPI, and PMI.Correspondence and Coordination: Conducted external and internal departmental correspondence, ensuring smooth execution of routine jobs. Show less

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  Zishan Engineers (Pvt.) Ltd

  Oct 2013 - Oct 2015

  Mechanical Engineer (Project Engineer)

  Managed end-to-end project lifecycles, from inception through engineering, procurement, construction, to commissioning.Prepared comprehensive contract documents for procuring various materials, equipment, and services, evaluating manufacturers, vendors, and contractors.Evaluated tenders and provided recommendations based on meticulous bid evaluation.Maintained regular liaison with clients to ensure successful design and adherence to specifications, while coordinating with product manufacturers for timely deliveries.Controlled and monitored all project activities, participating in the development and modification of P&IDs, piping layouts, isometrics, plot plans, and general arrangement drawings.Prepared Bill of Quantities (BOQs), Bill of Materials (BOMs), and engaged in cost estimation, project planning, and scheduling.Possessed expertise in codes and standards (ASME, ASTM, NACE, NBIC, API) and actively responded to technical queries.Attended design review meetings (DRM) and played a key role in the preparation of scopes of work for third-party inspections.Conducted vendor qualification and performed detailed inspections of various equipment and components.OGDCL Integrated Project, KPDTAY Phase II:Contributed to material selection for pumps in the Amine Sweetening Unit and conducted corrosion studies for the Molecular Sieve Dehydration Unit.Worked on the Site Execution Plan and HSE Management System, and participated in the modification of Piping Specification.Led technical bid evaluations for Flow Lines, Valves, and Fittings and played a role in the Bid Evaluation of the Wellhead Compressor Package.Conducted post-shipment inspections of various equipment and skids, including Scraper Launchers/Receivers, Line Pipes, Corrosion Inhibitor Skids, and Separator Skids.Supervised final inspections and hydro-testing of LPG Bullets at the manufacturer site.Conducted comprehensive inspections of valves and fittings at a Chinese manufacturing facility. Show less

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  Merck Group

  Oct 2015 - Aug 2016

  Engineering Incharge

  As the Engineering and Maintenance Lead at Merck Pharmaceuticals, I spearheaded the engineering department, coordinating all engineering and maintenance activities. My role involved ensuring the effective use of engineering resources, implementing strategies for equipment performance optimization, and planning preventive and corrective maintenance to uphold production processes.Key Contributions:Managed the installation, commissioning, and validation of new equipment and facility modifications, ensuring adherence to regulatory guidelines and company standards.Collaborated with cross-functional teams to guarantee compliance with regulatory requirements and cGMP standards, fostering a culture of quality and safety.Developed and maintained schedules for critical equipment maintenance and calibration, ensuring strict adherence to timelines and documentation standards.Led safety initiatives, conducting training sessions, safety talks, and inspections to identify and rectify hazardous conditions.Revamped the semi-finished goods storage area, optimizing space utilization and contributing to enhanced efficiency.During my tenure at Merck Pharmaceuticals, I played a pivotal role in maintaining the highest standards of engineering and maintenance practices in a fast-paced pharmaceutical setting. Show less

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  Getz Pharma

  Aug 2016 - now

  Production Planning: Develop weekly/monthly schedules for 500+ SKUs, aligning with sales forecasts and orders.Strategic Prioritization: Optimize plant capacity, minimize wastage hours, and ensure timely delivery/shipment.Procurement Coordination: Ensure timely availability of raw and packaging materials for uninterrupted production.New Product Development: Coordinate new product integration without disrupting regular production.Inventory Management: Oversee retail distributor inventory, implement models for optimum coverage, and minimize write-offs.Demand Forecasting: Utilize mathematical models for accurate demand forecasting, considering level, trend, and seasonality.Warehouse Optimization: Actively participate in audits to optimize space and time utilization for cost-effective storage.Collaborative Analysis: Collaborate with cross-functional teams to analyze cost-effective transportation methods.Technical Proficiency: Proficient in MS Office, Excel, relational databases, ERP systems (SAP), and BI software (Power BI).Noteworthy Projects:Implemented statistical models for inventory management, optimizing working capital.Introduced a semi-automated solution, reducing monthly planning from 4 to 2 man-days.Designed a process for effective tracking of institutional orders, improving service levels from 91% to 95%.Developed procedures, reducing unaccounted SFGs from 3% to 0%.Devised communication mechanisms, reducing packaging material shortages from 10% to 5%.Led a Time & Motion Study, achieving a 5% reduction in changeover time, enhancing operational efficiency. Show less Led the qualification and validation efforts for HVAC, utility, and manufacturing equipment, adhering to stringent international cGMP guidelines such as WHO, PIC/S, ISO 14644, and FDA 21 CFR Part 11.Ensured the safety and quality of facilities, utilities, and equipment, performing risk assessments for various operations and processes.Provided technical support for ongoing operations, including thermal mapping, cleaning validation, and support for new projects.Spearheaded improvement projects, notably implementing a Qualification Review Program ensuring the validated state of all manufacturing equipment and utility systems.Developed and implemented a system for the qualification of water system modifications, aligning with international guidelines on hygienic design.Implemented material testing strategies for effective control of the quality of cGMP equipment.Identified gaps in the existing HVAC system and purified water system, aligning them with relevant cGMP guidelines of WHO and PIC/S.Worked on the implementation of a Data Integrity Management System according to the latest guidelines of WHO, PIC/S, and FDA.Led the complete qualification activities of the newly developed DPI Facility, covering HVAC, utilities, and equipment qualification according to respective cGMP guidelines.Developed an innovative solution for the calculation of F0 in sterilization activities, significantly reducing reporting time from almost 4 hours to less than 10 minutes for a 3-cycle calculation.Developed and implemented procedures for Computerized System Validation for utilities, manufacturing, and analytical equipment, along with Computer System Validation for IT equipment, software, and spreadsheets.Played a vital role in the ASTOLA Project, from designing to commissioning, ensuring strict compliance with cGMP.Actively participated in internal audits and served as a member of the EHS committee, contributing to the organization's commitment to occupational health and safety. Show less

  • Associate Manager Planning

    Dec 2021 - now

  • Associate Manager Validation

    Jan 2020 - Dec 2021

  • Assistant Manager Validation

    Aug 2016 - Jan 2020