Deepali Shembekar

Deepali Shembekar

Senior Engineer

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location of Deepali ShembekarEindhoven, North Brabant, Netherlands

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  • Timeline

  • Skills

    Engineering
    Manufacturing
    Kaizen
    Product development
    Fmea
    Lean manufacturing
    Automotive
    Process engineering
    Apqp
    Mechanical engineering
    Ppap
    Spc
    Autocad
    Six sigma
    Continuous improvement
    5s
    Manufacturing engineering
    Ts 16949 auditing
  • About me

    MBA from IIM Tiruchirappalli Chennai Campus. Presently working with Ford Motors Company as a Lean Manufacturing Engineer in Manufacturing Planning Department. Having experience of 6 years with WABCO India Ltd. as a Senior Engineer and Denso Haryana Pvt. Ltd. with manufacturing engineering team. Responsible for the new products development including production strategy, machine specification, process design, project management and process capability analysis. I also collaborated with the Japanese Engineering team as a project co-coordinator to develop the production process for various projects in Engine Assembly and other automobile components manufacturing.

  • Education

    • Govt. Engineering College, Ujjain

      2007 - 2011
      B.E Mechanical Engineering
    • Indian Institute of Management Tiruchirappalli

      2015 - 2017
      PGPBM Business Management
  • Experience

    • DENSO

      Jun 2011 - Jan 2015
      Senior Engineer

      Key Responsibilities:New Project Management & Assembly line set-up. To design, plan & develop process to produce an Fuel Injector. Project Co-ordinator for Fuel Injector.Specialization: KAIZEN, POKA-YOKE, HEIJUNKA, KANBAN and JIDOKA implementation. Process capability calculations, Performance Analysis, Process Simulation and Statistic Correlations. Key Project:YP8 Fuel Injector Die setup and process setup, EFC Fuel Injector Die setup and process setup.

    • WABCO

      Mar 2015 - Feb 2016
      Senior Engineer

      Documentation support in Manufacturing & process engineering for Process Flow diagram, Control Plan, FMEA, Process capability, etc.

    • Ford Motor Company

      Nov 2016 - Oct 2019
      Manufacturing Engineer

      1. Lead and coordinate the lean manufacturing engineering activity for powertrain manufacturing engineering. 2. Track the overall operational cost within the team. 3. Streamline the processes to optimize the cost.4. Coordinate with Programs team on the follow-up of Engineering Manage the Change (MTC) process coordination across all programs/plants.5. Validation reports for Machining Line during the setup, pulling data from FIS (Factory Information System) analyze the data and consolidate the validation of cycle time.6. To make optimum utilization of Lean Manufacturing and Six Sigma tools to assist in preparing the feasibility studies and ensure that the costs incurred are justified.7. To evaluate various improvements that need to be done and create value analysis and to look out for ways to reduce the costs in the engineering and manufacturing applications.8. To give directions to help in preparing the layouts and detailed drawings that will eventually assist in improving the manufacturing processes.9. To develop methods that would help in reducing the cost without compromising on the quality standards to ensure increased efficiency and quality and make recommendations.10. To achieve cost effective designs and to carry out research, design, and development work of the manufacturing process that would include assembly methods, production flow and production equipment. Show less

    • Johnson & Johnson

      Aug 2021 - Mar 2022
      Project Lead

      Project#1: Automation of Artwork Print proofing – Packaging Label1. To lead cross functional teams for the Automation project of Artwork Print proofing process. Includes identifying new vendor to develop image specific tool, vendor development and negotiation. 2. To lead the testing for User acceptance test after the development of the tool.3. Preparation of User manual and training material for the users for the automation tool.Project#2: Packing Material Harmonization1. To lead cross functional team to reduce shipper SKUs - tertiary packing material and use one SKU which can accommodate all product families2. To lead component qualification activity with the new supplier3. To harmonize the BOM with other Johnson & Johnson Ethicon Sites – elimination of Shipper Units from BOM Show less

    • Philips Healthcare Innovation Center

      Apr 2022 - Oct 2023
      Product Industrialization Engineer - NPI
    • ASML

      Nov 2023 - now
      Industrialization Engineer
  • Licenses & Certifications

    • TS 16949

      DNV Consulting
    • Certified ScrumMaster® (CSM®)

      Scrum Alliance
      Dec 2022
      View certificate certificate