
Kevin Constant
Machine Operator

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About me
Validation Manager | Medical Device Manufacturing | ISO 13485
Education

Marcel Cabon State Secondary School
1996 - 2002Higher School Certificate Physical Sciences
Renganaden Seeneevassen Government School
1990 - 1995Certificate of Primary Education
University of Mauritius
2003 - 2007Bachelor of Engineering (B.Eng.) Chemical & Environmental Engineering
Experience

Easiwave Ltd
Dec 2002 - Jul 2003Machine OperatorManufacture shoes, Stock Inventory and some supervisory role

Compagnie Mauricienne de Textile
Jan 2006 - Jun 2006Trainee Process EngineerProcess Time Delay Analysis.Material reconciliation.

Eclosia
Aug 2007 - Dec 2008LFL Aqua & Extrusion division (Eclosia Group)Responsibilities included:Formulation of Animal feed.Development of new type of Animal Feed.Planning of 1 line of Production. Working on PER for Dairy Farm Project.
Technical Officer
Nov 2007 - Dec 2008Trainee
Aug 2007 - Nov 2007

Eastern Mix Ltd
Apr 2009 - Oct 2010Laboratory TechnicianDay to day testing of concrete manufactured in plant and on client's site.Testing of raw Aggregates and Sand.Help in providing mix designs to client.Complaints handling

Alteo Limited
Oct 2010 - Jan 2011Refinery AssistantFuel Refinery Ltd (Alteo Group)Working on a 12hr shift (2 Days, 2 Night & 2 Off), role included:Supervisory job to ensure refinery operators and technicians (15-20 pax per shift) are doing their job.Troubleshooting of process malfunctioning.Supervision of Container loading and transportation to the port.GEMBA walk in all premises, including shed, refinery, Boiler room, cooling tower etc..

Johnson & Johnson
Mar 2011 - Mar 2014Manufacturing & Process Engineer/ Assembly department ManagerPP Sud Ltd, Mentor Worldwide LLC (Johnson & Johnson)Management Role:• Manage Assembly, Packaging & shipping department (33 headcount, including 3 Team Leaders), Responsible to plan, direct and control all manufacturing activities within their workshop• Ensure on-time delivery of product• Annual department budget and cost reduction activities• Participation in Management Review• Ensure compliance to ISO13485 (GMP/GDP & Hygiene)• Ensure compliance to Environment Health & Safety (EHS) guidelines of J&J groupProcess Engineering Role:• Project Leader for the Implementation of new ERP System (JD Edwards).• Project Leader for Process improvement projects and Cost Improvement (CIPs) by adding new and more performant equipments e.g the Gel Mixing optimization project (cost reduction of $150,000/year)• Kaizen Champion guiding 4 teams to initiate several improvements such as layout upgrade and Yield improvement of +5%.• Set up of technical documentation like material specifications, process specifications etc. Organizes changes to existing documents.• Develop inspection control plans in collaboration with Quality and Operations• Recommends, design and lead the implementation of improvements for existing processes with 3 main objectives: Quality, EH&S, productivity.• Development of tooling etc. necessary for efficient processing Participate to product or technologies transfer activities• Writes and execute validations (protocols, tests, reports) Provide shop floor support to assure on time delivery of products at the expected level of quality.• Maintains product routing, BOM and other necessary information in the ERP system.• Contribute as needed to Corrective Action Plan remediation.• LEAN (DMAIC) Greenbelt trained • Weekly GEMBA walk to identify and correct process related issues and the different types of wastes. Show less

NATEC MEDICAL
Apr 2014 - May 2024Subject Matter Expert for everything related to current equipment park of Natec Medical Ltd.Pilot for the execution of the different tasks in relation to Equipment Qualification (IQ/OQ/PQ/CSV).Manage maintenance activities in ERP system (QCBD) including lifesheet and breakdown.Participates in Production Transfer activities in relation to equipment qualification and process design/development.Pilots Manufacturing change requests.Participate in the creation and elaboration of indicators for production management (breakdown trend, labour hours spent on breakdowns etc...).Management of equipment spare parts (stock management, setting up Re-order point and safety stock, request parts with supplier, code creation on ERP, purchase request and PO follow-up)Management of calibration activities.Creation of BOM, Routing and standard operations in ERP system.Performs cost-saving studies in to process related optimization.Performs the optimization studies in relation to production processes.Lead Auditor for ISO 13485 Internal Audit. Show less Process flow improvement of 1 cleanroom (CR3) to ensure continuous flow of products.Supervise team of around 30 people for the manufacture of Catheter Sub-Assembly and ensure on time delivery of products.Review and suggest improvements to production process flow (CR1 & CR2 & BOM).Ensure that quality system is maintained in all production steps.Help develop and maintain production indicators directly generated form ERP system on crystal report.Help reduce process delays.Ensure that competency chart is maintained and develop training plan for all operators.Identify potential trainers from operators and set-up trainers team. Show less
Machine & Equipment Engineer
Jan 2015 - May 2024Production Engineer
May 2014 - Jan 2015Engineer
Apr 2014 - May 2014

Symatese Aesthetics Ltd
May 2024 - nowValidation ManagerResponsible for all validation activities at the SALTD site with respect to ISO 13485• Develop and maintain Master Validation Plans (MVP) • Write equipment qualification and process validation protocols and reports• Plan with the Validation Technician and in collaboration with production and quality control the tests to be carried out during Performance Qualifications (PPQ)• Evaluate the resources needed to execute the Validation tests• Organize with the Production department and the Control/Quality laboratory the execution of tests• Define tests and adjustments with the technicians concerned (definition of sampling, use of results for definition of tolerances, etc.)• Participate in design reviews• Participate in the drafting of equipment specifications (definition of documentation for Installation Qualification)• Assess and justify the need to qualify or not a production equipment• Define the frequencies of requalification and revalidation• Evaluate the impact of change on qualification and validation files• Manage change files, CAPAs and deviations related to validation activity• Participate in CAPA and deviation working groups• Carry out and/or participate in process FMEAs• Participate in the implementation of statistical process control (SPC)• Participate in regulatory and normative monitoring on technical subjects related to Validation• Carry out internal quality audits•Motivate and supervise validation team and develop their skills•Carry out annual evaluation interviews of Validation team. Show less
Licenses & Certifications
- View certificate

Leadership Skills and Team Management
Alison - Free Online LearningSept 2021 - View certificate

Change Management - Organizational Capacity for Change
Alison - Free Online LearningMay 2020 - View certificate

Six Sigma - Introduction To Taguchi Methods And Robust Design
Alison - Free Online LearningJun 2020 - View certificate

Leadership & Management Skills For Business - Managing Employees
Alison - Free Online LearningSept 2021 - View certificate

Transformational Leadership
Alison - Free Online LearningSept 2021 - View certificate

Kaizen Approach - Lean Methodology for Continuous Improvement
Alison - Free Online LearningJun 2020 - View certificate

Supervision Skills – Managing Groups and Employee Interaction
Alison - Free Online LearningMay 2020 - View certificate

Managing Project Teams
Alison - Empower YourselfJan 2022 - View certificate

Creativity and Innovation
Alison - Free Online LearningOct 2021 - View certificate

Total Productive Maintenance (TPM) for Production and Quality Systems
Alison - Free Online LearningJun 2020
Volunteer Experience
Volunteer
Issued by Educational Development & Youth Consultancy Services (EDYCS)
Associated with Kevin ConstantTechnical Officer
Issued by SCOPE on Aug 2013
Associated with Kevin Constant
Languages
- frFrench
- enEnglish
- maMauritian kreol
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