Fredy Julio

Fredy Julio

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location of Fredy JulioBlytheville, Arkansas, USA

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  • Timeline

  • About me

    UT & Heat Treatment Supervisor | Driving Excellence in Manufacturing Processes, Quality Control, Safety, and Team Leadership in Steel Pipe Production

  • Education

    • IQAS

      -
      Bachelor of Science Mechanical Engineering
    • Universidad Tecnológica de Bolívar

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      BSc. Mechanical Engineering Oil and Gas and Manufacturing

      Aktiviteter och föreningar:Professional Membership for APEGGA in process

    • University of Calgary

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      Course in Pipeline Integrity Management Programs and Pipeline Risk Management Pipeline Integrity Management
  • Experience

    • SURTIGAS

      Jan 1997 - Sept 2006

      Performed preventative maintenance on pipeline inspection, vehicles and radio equipment communication.Realized tools inventary in order to maintain proper tools and supplies as needed for field operations in good condition.Assisted in field operations.Coordinated the calibration program of the equipment (measuring, pressure gauges, thermometers, leak detectors and carbon monoxide detector.Evaluated lost energy in industrial clients with Gas analyzer of portable combustion.Reviewed and analyzed the causes of the failures that most frequently appear in equipment.Prepared annual capital cost budgets for the maintenance of machinery, plants and equipment of the company and justified the variations that appear in the budget execution. US$ 10MAssured that the general services department and the contractors used the implements of personal protection and security when executing the assigned jobs. Visa mindre Coordinated and monitored the administrative and commercial activities related to sales of service connections, billing, care of petitions, complaints and appeals, collections and portfolio management, personnel management of the agencies assigned, according to the policies and procedures set by the company to assure the company's excellence in providing service to the community. Coordinated completion of the programs of maintenance, construction and operation of the secondary networks distribution polyethylene pipe and copper pipe, connections of services and several jobs.Coordinated and programmed inspections of polyethylene pipeline with leak detection equipment in the main and secondary networks, valves inspection, cleaning and painting to citygate.Programmed maintenance steel pipeline: cleaning and corrosion (pigging) Programmed, controlled and directed the attention of the technical complaints of the agency of the district and analyzed the causes of the complaints that appear most frequently in the district agencies.Prepared projects of construction of natural gas networks in the municipalities of Purisima, Momil, Lorica and San Antero.Udgraded plans of pipeline networks.Prepared annual capital cost budgets for the municipalities of Purismas, Momil, Lorica and San Antero and justified the variations that appear in the budget execution. US$ 15M. Visa mindre

      • Maintenance Analyst

        Sept 2005 - Sept 2006
      • Consumption Coordinator

        Jan 2004 - Sept 2005
      • Commercial and Operative Coordinator

        Jan 1997 - Jan 2004
    • Tenaris

      Sept 2006 - Dec 2007
      Production Supervisor

      Supervised and inspected the installation of mechanical systems.Made recommendations to change or improve the process in a safe and effective manner. Coordinated reprocess of pipe such as cut ends, bend pipe ovality, and brands pipe in order don't affect the loads thousands.Conducted the sequencing of campaigns in the forming McKay and Etna according to supplier: Nucor, Usiminas, CST, and Sidor and according to the products and grade: Casing, Tubing or Line pipe. Scheduled the shift all our staff.Worked with maintenance department in order to maximize production efficiency. Coordined in task writer the right identification with the automatic stencil and varnishing of pipe.Coordinated packaging and storage of pipe.Analyzed and determined the right inventory allocation of productsSafety managementMade safety report and action plan weekly to the production manager and safety and environment department.Scheduled and realized safety talks to operational staff.Supervised 40 employees on shift, including monitoring work, provided training in procedures and disciplined as required. Reported unsafe conditions and unsafe acts.Minimized plant waste levels and teach to my staff to keep the workplace clean and neat.Quality managementResolved problems with quality product.Scheduled and realized quality talks to operational staff.Made quality report monthly and action plan. Analyzed, resolved and controlled nonconformities generated during of manufacturing process.Planned corrective and preventive action.; Supported in the preparation annual budgets for manufacturing plants and other facilities and justified the variations that appeared in the budget execution.Inventory control: spare parts, accessories, and tools.Analyzed and determined the right inventory allocation of products.Ensured compliance with delivery requests to warehouse. Controlled inventory movement.Prepared monthly management reports. Visa mindre

    • GE Oil & Gas

      Feb 2010 - Apr 2015

      • Delivering tools to the field that are able to run successfully is a key part of PII’s ability to deliver on time reports to our customers around the world. • Perform preventive maintenance, troubleshoot mechanical and electrical problems and rebuild inline inspection tool and related equipment as needed.• Working in team with Applications, Operations, Logistic, Inventory, Data Analysis, and Project manager to get a run success.• Re-furbished/commissioned over 40 MFL3 tools and have being on over 30 successful runs.• Prepare cleaning tool, gauge (profile) tool• Running configuration of MLF3 and MFL combo, IMU (Inertial Mapping Unit) tool to clients: USA, Canada, South America and China.• Downloading run MFL and AGM’s data.• Preliminary field analyses of data on site.• Data Quality Assessment report.• Good understanding of electronic and/or mechanical engineering drawings.• Proven ability in the assembly, maintenance and preparation of mechanical and/or electronic MFL tool according regulations and technical specifications. • Travel both domestically and internationally between 80 – 90% of the time. Achievements• 100% of the run success in 2013/2014 with MFL tool.Inspected over 5.000 km for our clients in USA (Kinder Morgan, El Paso, Tennessee Gas, and Spectra etc.), Canada (Enbridge, and TransCanada), South America and China (Petro China). Visa mindre • Certified Level 1 Pipeline Data Analyst: EMAT (Electro Magnetic Transducer) and CD (Crack Detection).• Perform advanced analysis of pipeline data using a smart pigging tool (EMAT & CD).• Interpreting and applying codes, standards and calculations to all the features (Crack features, Metal loss, Inclusion etc.)• Analyze, and review pipeline sections for EMAT and CD tools using specific classification rules in order to identify different anomalies or features with quality such as metal loss, cracks, inclusions, deformations.• Final report to the client establishing techniques, guidelines, quality assurance and procedures associated with data analysis.w Working on different projects with several teams. Visa mindre

      • Field Operations Supervisor - Pigging

        Sept 2011 - Apr 2015
      • Pipeline Data Analyst EMAT / UT

        Feb 2010 - Sept 2011
    • ROSEN

      Jan 2015 - Jan 2018

      •Implementation of common NDT techniques for determining the actual material failure on the pipeline•Monitoring and assessment of the NDT specialists employed by the customer•Preparation of reports for documentation purposes and to align the actual pipeline failure with the inspection results•Contact for the development department to improve the evaluation techniques•On-site analysis of the measured results of analysis•Cooperation with the local data analysis

      • NDE/NDT Field Verification Specialist

        Dec 2017 - Jan 2018
      • Pipeline Integrity Specialist Crack Detection MFL and UCD

        Nov 2015 - Dec 2017
      • Maintenance Inspection ILI tool

        Jan 2015 - Nov 2015
    • J & P Resources Inc

      Jan 2018 - Apr 2020

      Contractor Encompass Inspections• Perform highly diversified duties to maintain pipeline inspection tools: MFL• Replace or repair parts, test and adjust on tools.• Perform emergency/unscheduled repairs of production equipment during production.• Troubleshoot mechanical and electronical problems.• Running smart tools in Canada.• Read and interpret equipment work orders to perform required maintenance and service. • Comply with safety regulations and follow business processes. Visa mindre • Contractor in Baker Hughes & GE (BHGE) location: Saudi Arabia, Texas (Houston)• Repair and test mechanical components of in-line inspection tools in accordance with documented work procedures, technical instructions, drawings and parts lists MFL3.0, MFL4.0 and Caliper• Repair and mount external sensors to in-line inspection tools in accordance with documented work procedures, technical instructions, drawings and parts lists.• Ability to identify mechanical and electronic parts and other elements that may need to be purchased or manufactured for the tool.w Work in close cooperation with Field Service Technicians regarding mechanical affairs.• Work in close cooperation with Electronic Assembly Technician for final tool testing and assembly.• Prepare final commissioning to MFL3, MLF4 and Hardspot tool before to go to the Field: Electronic setup on ILI tools and install sensors, tool calibration set-up, recording test and Pre run synchronization of loggers.• Prepare equipment launcher, poles, pusher tray, chain box ect. Visa mindre • Contractor Pipecare Inspection• Perform highly diversified duties to maintain pipeline inspection tools: MFL• Replace or repair parts, test and adjust on tools.• Perform emergency/unscheduled repairs of production equipment during production.• Troubleshoot mechanical and electronical problems.• Running smart tools in Chile, and Canada.• Read and interpret equipment work orders to perform required maintenance and service. • Comply with safety regulations and follow business processes. Visa mindre

      • Pigging and Pipeline Inspection Consultant

        Jan 2019 - Apr 2020
      • Pigging and Pipeline Inspection Consultant

        Jan 2018 - Jan 2019
      • Pigging and Pipeline Inspection Consultant

        Jan 2018 - Jan 2018
    • Phoenix Technology Services

      Jan 2021 - Jan 2023

      Rebuild Velocity, E-360i and E-360 gap subs.Assemble and disassemble Velocity carriers.Maintain and service the Velocity breakout machine.Check, tear down and service measurement while drilling tools.Troubleshoot mechanical and electronic problems.Maintain electronic tool history and service records.Work with the Engineering and Reliability department to identify potential improvements and modifications for MWD tools.

      • MWD Commissioning Tools Level III

        Aug 2021 - Jan 2023
      • MWD Commissioning Tools Level II

        Jan 2021 - Aug 2021
    • Tenaris

      Jan 2023 - now
      Heat Treatment & UT Supervisor

      Responsible for leading employees during their assigned time period/shift. Supervises operation in the different machines of the production processes. Coordinates schedules, assigns responsibilities and looks for opportunities of process improvements.Main ResponsibilitiesControls and follows the production process, ensuring the accomplishment of production programs/schedule according to products' specifications, customer needs and Tenaris quality standards.Controls procedure compliance alerting deviations from the policy, procedures and specifications. Participates in the design and implementation of procedures and work instructions.Monitors process indicators like productivity, utilization, charge to thousand, interruptions, rejections. Optimizes plant's performance and promotes the compliance of inspection plans and basic preventive maintenance.To comply with HSE procedures, report any incident or observation, perform inspections and participate in the investigation process. Implement the preventive/corrective actions. Keep updated the risk analysis and the environmental aspect assessment.Complies with the energy and other supplies consumption target/goals, carrying out the required actions that aim to reduce the use of them.Complies with Tenaris policies, procedures and management standards, and ensures adherence with all laws and regulations that apply to the area of responsibility.Proactively motivates, coaches, communicates with and develops his/her staff and manages HR related activities in line with Human Resources norms and procedures. Visa mindre

  • Licenses & Certifications

    • Axial MFL Data Analysis Level I

      ASNT ILI PQ 2017
    • Circumfetencial MFL Data analysis Level 2

      ASNT PQ -2017
    • EMAT Data Analysis Level I

      ASNT PQ-2017
    • Ultrasonic Shear Wave Data Analysis Level II

      ASNT PQ -2017
    • Lead QMS Auditor

      Udemy
      Jun 2020
    • FMEA Specialists Certification

      Advanced Innovation Group Pro Excellence (AIGPE™)
      Sept 2023
    • Lean Manufacturing A-Z: Lean Operations Management

      Rowtons Training
      Feb 2024
    • Pipeline Leak Detection, Repair & Rehabilitation Technology

      Institute of Asset Integrity & Reliability Management
      Dec 2020
    • Manufacturing Operational Excellence

      Udemy
      Jan 2024
      View certificate certificate
    • Overhead Lift Installation Certification

      Human Care Group
      Feb 2021