Vishal Gawai

Experience

• 

  Chembond Chemicals Limited

  Mar 2016 - May 2018

  Process Engineer

  • Ensure the daily production targets are achieved and maintaining production records• Follow the Standard Operating Procedures (SOP’s) and Work Instructions (WI) to produce quality approved goods• Optimizing the batch cycle times • Ensure the implementation of safety standards and develop safety culture on shop floor• Effective utilization of manpower and other resources (vessels, equipments, Storage space etc) distribution to achieve to improve the productivity ratio• Follow up with Field executive and maintenance executive to expedite maintenance activities safe Log out , Tag out, Test out (LOTOTO) of equipment • Follow 5S standards while executing the production activities• Knowledge regarding Chembond System Applications & Programming (SAP) Show less

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  Sumitomo Chemical India Ltd

  Jun 2018 - Jan 2020

  Process Engineer

  1) Managing process, maintenance & Process improvement.2) Responsible for compliance of Operating Manual, Standard Operating procedures forCommissioning and Operation & Ensure safe, smooth and reliable Operation of plant inshift and general shift as required.3) Productivity, OEE (overall equipment effectiveness), FTQ (first time quality ) & OTIFImprovements.4) Process improvements and modifications, as per the requirement, monitoring and troubleshooting, debottlenecking, optimization of plant capabilities, minimizing energyinputs5)Facilitate maintenance requirement of the plant and delegate Engineering andMaintenance groups for getting the work done.6)Participate in discussions with other disciplines upstream and downstream of theoperating plants, laboratory, design group etc. and contribute based on actual operation. Show less

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  SB Technologies

  Oct 2019 - Apr 2020

  Process Design Engineering Course(ISO 9001:2015)

  1. Introduction to BFD, PFD, UFD and P&ID, Types of Valves and Applications.2. Relevant Standards and Codes used in Chemical and Process industry API, ASME, IS, TEMA, IBR, GPSA etc.3. Line Sizing : Liquid, Steam and Compressible Fluid Line Sizing Pressure Drop calculations and Hydraulics Line Sizing by hand calculations and on PRDR Software PSV inlet and outlet Line sizing4. Pump Calculations, Sizing and Datasheets : Types of Pumps, Centrifugal Pumps and Positive Displacement Pumps, Pump Characteristic Curves, Affinity Laws, NPSH Available, Differential Head, Process Datasheet, End of Curve operations, Cavitation Problem in Pumps and Trouble shooting.5. Storage Tanks & Agitators : Types and Classification of storage Tanks Calculations and Preparation of Process datasheet.6. Air Moisture Separator : Process datasheet and Calculations as per GPSA.7. Breather valves (Pressure Vacuum Relief Valve) : Types of Breather valves, In-Breathing & Out-Breathing flowrates calc Venting requirements as per API 2000, Process datasheets.8. Control Valves (Pneumatic valves)9. Pressure Safety Valves (PSV & PRV) & Rupture Disk (RD) : Datasheet and Calculations, Types of PSV, PSV location, Relief events, Pressure relieving events, Pressure setting criteria, External Fire case, Control valve open 100% case, Thermal Expansion, Closed Block out, Tube Rupture case, In-advertent power failure case etc PSV Sizing and Calculations on software.10. Cooling Tower 11. Distillation 12. Steam Ejector, Flame Arrestor, Static Mixer, De-Superheater and Mass-Enthalpy balance calculations13. Special Piping Material Datasheets Item : Filters, Strainers, Steam Traps, Sight Glass and Flexible Hoses.14. Types of Utilities, Preparation of Utility Summary list and Calculations15. Heat Exchangers Design and Heat Transfer Operations16. Hazardous Area Classification (HAC).17. Other available Softwares used in industry and their applications Show less

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  Laxmi Organic Industries Ltd.

  Jan 2020 - Apr 2022

  Associate Manager
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  ASTEC LIFESCIENCES LIMITED

  Apr 2022 - now

  Production Executive