Mian Bilawal Ali

Experience

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  Everest Industrial company

  Jul 2015 - Jul 2017

  Production Engineer

  - Prepared and established 5s, TPM, Process mapping for efficient production. - Elevated production up to 15% by eliminating non – value added processes, people’s management, eliminating time traps, eliminated spillage, implementing Kaizen. - Designed an efficient work floor layout which increased the productivity.- Trained and educated production personnel’s about the fundamental concepts of Lean Six Sigma.- Developed and implemented SOPs, Process Quality Control Plans & In-Process Data Sheets.- Developed best practices to improve production capacity, quality and reliability.- Assisted Development Operations and compliance to GMP guidelines.- Assisted supply chain manager to ensure the delivery of require items at exact time.- Provide engineering support for production and maintenance activities to ensure maximum production.- Identified unsafe operations/practices in plant and report the same to Manager immediately.- Proactive implementation of company & industry’s best practices.- Responsible for managing production staff, plant operations, production planning & operations, material receiving and dispatch.- Responsible in the effective implementation and maintenance of a quality ISO 9001, environment ISO 14001 the Production floor.- Compliance with external auditors to cover up the highlighted gaps. Show less

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  EFP Middle East Products

  Aug 2017 - Nov 2017

  Project Engineer

  - Production/ Fabrication of steel metals structures, shuttering, formworks, columns, including aluminum composite cladding and machining/assembly of hundreds of parts per panel.- Kept track of projects progress and ensure the completion of projects in allocated resources.- Kept track of the expected and actual scheduling, efficient use of the best machines for a required job.- Communicated and negotiated with client/sub-contractors, ensuring profitable solutions in each problem.- Daily/weekly meetings (internal and external) with head of departments and clients to ensure the projects are on right track.- Analyzed quality related complains and took corrective and preventive actions.- Maintained Critical Control Points, operational pre – requisite programs as per plan issued by Quality Assurance.- Prepared and implemented Project Execution Plan (PEP)..- Analyzed raw material and inventory control to prevent any traps during production phase.- Ensured all procedures and calculations are submitted to the client for review and approval.- Coordinated materials and assists in the logistics, its shipment and receipt at construction site.- Coordinated with all projects related personnel on day-today progress of work activities, procurement and operations to ensure timely completion of the project.- Provided full support as required by the Management Team for all projects. Show less

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  Karachi Shipyard & Engineering Works Limited

  Jun 2018 - now

  Assistant Manager

  Submarine Construction department