Vignesh M

Experience

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  Delphi-TVS

  Jul 2021 - May 2023

  Roles and Responsibility1.Working on New Line Creation and Volume Expansion Projects.2.Responsible For New Machine Installation and Commissioning.3.Process Flow Development for New Products.4.Cycle Time Reduction process parameters Optimization.5.Localization of Components for Reducing Manufacturing Cost(Cost Per Component).6.Development of New Products (Diesel Fuel Injectors for BS 6 Application) as per customer Requirements Force Motors,Mahindra and Mahindra,Tata Motors,JCB,Ashok Leyland,Hyundai,etc.7.New Product Development and Introduction.8.Old Machine Retrofitting and Refurbishment. 9.Creation and updation of IATF16949 Documents Such as APQP,PPAP,FMEA,SOP,MSA,SPC,CONTROL PLAN,Etc.10.RFQ and Tendering for New Machines.11.Poke Yoka Installation in Machines for avoiding Accidents due to human error.12.Work Order Creation,Purchase Request Creation and Vendor Development.13.Automation for Machines with Robot or Gantry Loader for Old Manual Loading Machines.14.RFQ Preparation,Sanction,Purchase order and DAP(Design Approval Process),Process Capability(Cp,Cpk) Proving and Machine Final Approval for New Machines as per our Requirements.15.Engineering Change Request Creation.16.OEE Improvement and Cycle Time Reduction.17.Cost Per Component(CPC) calculation for New products and CPC Reduction by Localization of Machine spares,Wear Parts and consumable tools.18.Design and Development of Jigs,Fixtures and Work Holding units for Machines and Measuring Gauges.19.Responsible for timely prepartion of Documents for Various Audits such as Cuatomer,Safety,Quality,Finance Audits,etc.20.Machine Localization and Development including Grinding Machines,Leak Checking Equipments,Flow Checking Equipments,Assembly and Testing Equipments as per our Demands. 21.Vendor development and sourcing of Child parts of the injector.22.Costing and Benchmarking of competition parts for analyzing process and possible cost reduction. Show less

  • Engineer - Manufacturing Engineering/Process Engineering/New Product Development

    Jul 2022 - May 2023

  • Graduate Engineer Trainee

    Jul 2021 - Jul 2022
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  Maruti Suzuki India Limited

  May 2023 - now

  Associate Manager - Product Costing and Cost Management(Sourcing and Procurement)

  Roles and Responsibility1.Model costing for Upcoming models.2.Responsible for Target Costing and Negotiation of Interior and Exterior Plastic Parts,Accessories,High Value parts,etc.OE PartsORVM,IRVM,All Exterior plastic parts,Cover Engine Under,Side Step,Sunroof,All Interior lamps(Spot Lamps,Room Lamps,Ambient Lighting,illuminated Door sill Guard with Ambient Lighting),painted Bumpers,Chrome Plated Emblems,etc.Maruti Suzuki Genuine Accessories PartsHydrographic printed parts,Floor Mats(PVC,Designer and 3D Mats),Body Side Mouldings(Painted and Plated),Spoilers (Painted and Plated),Skid Plates(Painted and Plated),Roof Rails,Roof Baskets,Door Visors,etc.3.Competition Vehicle benchmarking and part cost estimation.4.Benchmarking New technologies from Competition Models.5.Responsible for Part cost estimation of upcoming New models.6.Responsible for Negotiations and settlements of ECN's.7.Responsible for Negotiations and settlements of alternate Sourcing parts.Existing part cost reduction through second Sourcing.8. Monitor market trends, competitor strategy and market suppliersConduct research for new components and suppliers Show less