Sunil Raju Chakrahari

Experience

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  Advanced Systems Laboratory

  Sept 2009 - Dec 2012

  CAD Engineer on Contract Basis

  Project – Design & Development of Light Components | Client – Advanced System Laboratory ASL / DRDO Key Deliverables* Developed the complete design of the Transportation Fixture for the handling and transportation of Rocket Motors. * Created 3D models and assemblies utilizing SolidWorks software and produced intricate flight component parts through SolidWorks Generative Shape. * Documented and evaluated engineering and fabrication drawings, and generated production drawings from solid models in compliance with both international and national standards using AutoCAD software. * Compiled the Bill of Materials (BOM) for the entire missile system, including fasteners. Show less

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  VBS

  Jan 2013 - Jun 2017

  CAD/ Product Engineer Support Design Engineer

  Project – Designing of Display Cases for Supermarket and Foodservice | Client – Structural Concept Corporation, USAEnvironment – SolidWorks, AutoCAD, PLM – PRO.FILE V8 EPICORKey Deliverables* Reviewed all design drawings and case alignments, including the EPR supplied by the client, and developed a 3D model for the interior, base, and exterior, along with manufacturing drawings. * Produced a feature and operation sheet for display cases, validated new designs proposed by clients, and designed 3D model end panels for both curved glass and straight front cases, as well as alignment cases. * Conducted a thorough verification of standard components, including bumpers, glass, and T-edges. Show less

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  Construction Specialties

  Jun 2017 - Jul 2019

  Solidworks Specialist

  Projects – Architectural Louver ProjectsEnvironment – SolidWorks, Driveworks Pro, AutoCADKey Deliverables* Participated in daily scrum meetings and provided regular updates to the manager. Additionally, I defined the upcoming sprint using Agile Methodology by engaging in daily discussions with users to gather their requirements. * Outlined the complete workflow and created documentation to support DriveWorks, detailing the conditions, rules, and regulations for the product prior to initiating the automation process. * Developed the specification flow for various departments, designed the user interface for product automation, established testing metrics for automation, and conducted tests while generating reports necessary for modifying the Master Model, rules, conditions, and workflow. * Detected process errors through a comprehensive review and implemented solutions related to SolidWorks as specified by end-users. I also provided training on SolidWorks and addressed internal inquiries concerning the Louver Model. * Documented the workflow, user interface, and product data, conducted research to determine the suitability of the automation for the established requirements, and participated in regular meetings with the manager to address issues, ultimately presenting effective solutions. Show less

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  Self-employed

  Jul 2019 - Nov 2019

  Senior Mechanical Design Engineer

  Key Deliverables* I performed a diverse range of responsibilities associated with the project, offering consultation services to several companies.* I utilized various software tools, including SolidWorks, AutoCAD, DriveWorks Pro, and other CAD applications, to guarantee the successful execution of projects in alignment with client requirements.

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  TAAL Tech

  Nov 2019 - Feb 2020

  Liaison Engineer

  Projects – Design and Development of Airbus A320 Neo VIP Cabin Interiors | Client – Comlux Aviation, USAEnvironment – Solid Works, AutoCAD, PLM – Plastic SCM Corrplus, Blue BeamKey Deliverables* Oversaw a comprehensive range of responsibilities, which included the design, manufacturing, installation, and certification of custom VIP cabin interiors, such as closets, divans, galleys, side ledges, toilet shrouds, and bulkheads. * Paid meticulous attention to analysing the inputs received and gathered technical information from clients prior to preparing the Project Design Team (PDT) Document for client approval. * Executed both preliminary and detailed designs based on the floor plan and elevations, utilizing advanced modelling techniques to create various cabin interior elements, including vanities, lavatories, galleys, and credenzas. * Integrated red lines into design drawings and made modifications in accordance with Engineering Change Requests (ECR) and Design Change Requests (DCR), while overseeing the highest level of installation processes and activities on aircraft, such as seat tracks, floorboards, intercostals, and tie rods. * Held responsibility for the complete spectrum of design solutions, which encompassed decompression, decorative attachments, panel cutouts, and cabinet installations, as well as the installation of electrical systems and recommendations for wire path cutouts. * Contributed significantly to the selection of sandwich panel thicknesses, such as Teklam and Nordam, in accordance with specified requirements, and prepared manufacturing drawings for cabinet assembly.* Actively participated in aircraft installations in compliance with ANSI/ASME standards to meet customer expectations, generated bills of materials using Corrplus, and conducted regular quality checks to ensure the delivery of high-quality materials to clients. Show less

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  Meter Cube Engineering

  Feb 2020 - Jun 2022

  Project Lead

  Key Deliverables* Providing a comprehensive range of responsibilities related to mechanical engineering design services and implementing solutions across various sectors. * Engaging with clients to comprehend their needs, pinpointing deficiencies, and facilitating intricate product design throughout the development process. * Managing all facilities and striving to minimize the time required for design and subsequent marketing efforts. * Successfully transitioned the team from a waterfall methodology to the Scrum Framework, resulting in the delivery of multiple project releases. * Maintained close collaboration with the client and conducted regular demonstrations, which ensured a strong product delivery by the end of each release. * Led a team with diverse skill sets, including CAD, CAE, drafting, and DriveWorks, on an automation project. * Enhanced transparency within the team through bi-weekly counselling sessions and team engagement activities. * Provided coaching for Scrum ceremonies such as Daily Scrum, Sprint Retrospective, Sprint Planning, Sprint Review, and Backlog Refinement, ensuring their effectiveness. * Worked towards scaling Scrum practices at the organizational level by implementing the Less framework. Show less

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  MC3 Manufacturing Inc.

  Jun 2022 - now

  Design Manager

  MC3 Manufacturing is a well-established North American company, Specialised with Design & Manufacturing of Conveyors is now partnered with Effective & Efficient Design Solutions in Hyderabad, to provide manufacturing design to north American clients. Projects – Design and Development of Conveyors Environment – Solid Works, AutoCAD, DraftSight, ERP-PLM, EPICOR Key DeliverablesAssumed the role of Design and SolidWorks Lead, leading to the adoption of a new manufacturing technique that significantly reduced costs and time for the team. * Designed and detailed conveyors, components, tools, fixtures, and equipment. * Analysed customer requirements and created designs that fulfilled their specifications. * Researched costs, material properties, and production methods. * Developed comprehensive drawing packages for client approval and manufacturing processes. * Provided regular updates on project progress and workload management. * Achieved operational goals related to efficiency, timely completion, and quality standards. * Collaborated with clients to ensure their expectations were met. * Coordinated efforts between customers and the manufacturing team. * Reviewed and proposed design changes to minimize production issues. * Innovated new products and enhanced existing ones. * Planned and prepared materials, reports, and design specifications for machinery and conveyors. * Fostered transparency within the team through bi-weekly counselling sessions and team engagement activities.* Guided the team in Scrum ceremonies, including Daily Scrum, Sprint Retrospective, Sprint Planning, Sprint Review, and Backlog Refinement, ensuring their effectiveness. * Worked towards scaling Scrum practices at the organizational level by implementing the Less framework. * Motivated and inspired the design team. Show less