Masud Rana

Experience

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  Keya Soap Chemicals Limited

  Mar 2005 - Mar 2009

  Production Manager

  Production Management of 6 ton/hr Saponification plant with neutralization section, 3 ton/hr Toilet soap vacuum drying and cooling plant, 3 ton/hr Laundry soap vacuum drying and cooling plant

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  Syngenta Crop Protection

  Mar 2009 - Dec 2015

  Production Manager

  Preparation of Budget and control of expenses to live within budget Conversion of sales forecast in line with machine capacity and preparation of weekly firm production plan through resource and operations planning meeting with supplyPreparation of materials requirement planning, production planning and implementation.To manage the duty schedule of workers, daily demand of casual worker and instruct them about the production requirements. Coordination with plant engineering, logistics, distribution, marketing and sales department and negotiation with suppliers.Daily duty allocation of all FTEsEducate shop floor employees in HSE to achieve zero incidents and zero injuryLead two HSE standards as owner- 1.training and development, 2. HSE Communication and consultation To lead and control the production team to improve productivity. Leading cost savings and improvement project like loss rate reduction, improvement of efficiency and variable product cost savings.To protect the environment by effluent treatment, solid waste management and emission control.Ensure all goods issues and receipts, are maintained on gSAP system. Working as a tolling manager as additional responsibilities over in-house production and development of toller.Achievement: 1.Successfully established Tolling Option In Bangladesh in 2014, Worked as a Project Manager 2. Contributed a lot and passed in internal Global HSES audit with basically controlled rating in January 2015 Show less

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  Syngenta Bangladesh Limited

  Dec 2015 - Aug 2021

  • Provide HSE support to Business, Functional and Site Leaders in the country and ensure com-pliance to Syngenta HSE policy, standards, code of practices and local legislations.• Provide leadership, advice and support to enable effective identification and management of risk scenarios and HSE issues to all Syngenta assets and third party manufacturing within the country.• Lead process risk assessment of all process dealing with highly hazardous chemicals, Lead workplace risk assessment of all activities and work with site team to ensure control to reduce all risks to acceptable level. • Engage the Leaders and provide the information to set HSE targets / objectives, develop action plans, document and track implementation until completion.• Develop HSE capabilities and resources.• Deliver HSE support to FPP sites, Chittagong to ensure the site HSE management systems, programs and procedures are in place. • Establish and maintain networks with local authorities and keep abreast of any new or emerging HSE legislations.• Ensure that proper environmental and operating permits are acquired for new facili-ties/operations and then maintained per local regulations. • Ensure the requirements of key HSE processes (e.g. Letter of Assurance, Risk Management, Emergency Management System, Reporting and Incident Investigation) are delivered. • Lead and implement Global and Regional HSE strategic initiatives. Show less Lead three HSE standard-Risk Assessment, training and Development and audit and assurance to meet Syngenta HSE policy and standard code of practiceLead the process risk assessment (PRA)- systematic approach for process risk and health risk assessment of all plant activities. Validate all PRA with the support from Syngenta Asia pacific region.Project risk assessment (IHSESQ) before selection of any new equipmentEnsure job safety analysis and workplace risk assessment of plant activitiesAccountable and lead the management of change team in plant. Establish good HSE culture at site. Ensure and maintain occupational health of people in all activities by proper health risk assessment, providing appropriate PPE, management of PPE and training and communication.Leading the liquid formulation operation- exploring new formulation and capability building for formulation. Taking the lead of efficiency improvement and cycle time reduction of formulation process.Working also as project manager of capital project as additional responsibility. Show less

  • HSE Manager, Crop Protection Chemical Plant

    Feb 2019 - Aug 2021

  • Process Manager & Formulation Lead

    Dec 2016 - Jan 2019

  • Plant Incharge, Finished Product Processing

    Dec 2015 - Nov 2016
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  Bayer CropScience Limited, Bangladesh

  Oct 2021 - now

  Operations Manager and Head of HSE
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  Bayer

  Oct 2021 - now

  Operations Manager and Head of HSE

  Plant Operations• Plan, organize, direct and run optimum day to day and end to end plant operations tomeet & exceed customer’s expectations.• Adhere and Commit to Bayer Plant Safety procedures and monitor operations and takecorrective actions as and when required.• Responsible for production output, product quality and on- time shipping/deliverymaintaining Bayer Quality, Compliance and Standard.• Lead and Drive technical projects (i.e. Setting up new filling line, Relocating plant andthe like)• Implement strategies in alignment with strategic initiatives and provide a clear sense ofdirection and focus• Ensure cost efficiency and quality standard for production growth and assets utilization• Develop systems and processes that track and optimize productivity and standards,metrics and performance targets to ensure effective return on assets• Stay up to date with latest production management best practices and concepts• Ensuring implementation of Group Regulation, policies, procedures and standardoperating systemHSE• Lead country HSE by planning, coordinating and executing all necessaryactivities• Ensure implementation of all legal, regulatory and Bayer corporate HSE requirements inthe country with the alignment of regional, sub regional HSE teams and local business• Manage and conduct HSE training and awareness programs at country level andensure proper HSE induction for all employees• Facilitate, coordinate and manage all HSE audits (including fire and safety audits) at allsite facilities in the country• Carry out analysis of accident / incident statistics, identifying trends and suggestingimprovement plans• Ensure HSE performance reporting in BAYSIS/ Intelex & prepare performance reportsfor management reviews• Support toll manufacturers, suppliers, transporters, 3rd parties associated with Bayer onHSE issues• Collaborate with Supply Chain for Transportation safety in movement of hazardouschemicals Show less