GAURAV SAINI

Experience

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  OrthoMax Mfg Pvt Ltd

  Jun 2015 - Apr 2017

  Junior Engineer

  • Incoming raw material inspection report.• Conduct routine inspection according to inspection and test plan.• Solving queries related to problems in coordination with other departments.• Line inspection, rejection handling and tracking.

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  PMT MACHINES LIMITED

  May 2017 - Jul 2019

  Engineer

  • CMM [Fixed CMM (ZEISS)] inspection of different parts like train bogy frame, Bearings, Automobile parts etc.• Looking after the CMM inspection work of different in-house as well as outside components as per drawing & requirements.• Handling daily DISPATCH ACTIVITY doing both manual and CMM inspection, checking all parameters and preparing final inspection reports of it.• Preparing final inspection report of various jobs, sending report to customer and solving queries related to it.• Maintaining record of QC Instruments their issuing record to various departments and calibration record. Show less

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  Shaily Engineering Plastics Limited

  Jul 2019 - Jan 2024

  Senior Quality Control Engineer

  • Responsible for Development of new products/parts (plastic - Auto components).• Responsible for customer query handling/technical meeting related to new product design/development.• Responsible for monitoring and recording quality, cost, and delivery time of each new project. Performing Layout and test of incoming material as per test plan• Evaluation of test result of new materials as per customer requirements.• Solving the material query with the suppliers.• Conducting the Layout and test for new Supplier or alternative supplier development.• Experience of Calibration and handling calibration activity of instrument Inhouse and External• Perform part yearly layouts of running products as per the yearly plan.• Perform MSA study and Calibration as per yearly plan.• Provide information and conduct MSA of newly joined employes.• Knowledge of operating automated and manual machines like CMM (Coordinate measuring machines) Calypso 4.1 and QC5000, Profile projector, Zwick machine etc.• Handling Trial activity / Improvement of Existing Products. Analysis of new product under development.• Knowledge of Quality Circle core tools and Activity like PPAP/APQP/7 QC Tools / FMEA / MSA / 5S / KAIZEN and Control Plan. Show less

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  PT. LZWL Motors Indonesia

  Apr 2023 - now

  Senior Quality Assurance Engineer

  New Product Development (NPD)• Handling New part development and ECN request from customer MG Motor India Pvt Ltd.• Part of the CFT team and understand the customer requirement through SOR and Drawing.• Responsible for Evaluating the risk assessment of product, process, plant, and dispatch stage. Feasibility broadly includes product manufacturing feasibility, forecast analysis, Equipment selection, testing requirements, checking methods and Checking fixture inspections.• Work on the project targets received from management related to product which include product quality, volumes, machine output and manpower utilization.• Preparation of APQP time plan• Responsible for Tool Trials• Responsible for preparing PFC, PFMEA, Control plan, work instructions and inspection formats • Responsible for development of GO/NOGO gauges for in process inspection.• Perform ADVP test as per requirement and submit the reports to customer.• Responsible for taking OTS (off Tooling sample) approval from customer.• PPAP trial runs, PPAP documentation preparation, submission to customer and taking approval.QMS• Responsible for IATF and customer audits – Lead and conduct the audits, submitting the NC closures.• Part of internal audit team and perform audit as per plan.• Responsible for performing Product and Process audits as per plan.• Performing PFMEA review as per plan.• Improvise in existing procedures, formats, and work instructions by incorporating the requirements of IATF 16949 standard.Supplier Handling• Interaction with supplier related to new part development. • Responsible for initiate development activity process at supplier end.• Informing supplier about requirements, Trial activities, supplier trial documents evaluation. • Implementing and validating inspection controls at supplier end to ensure dispatch of defect free product.• Responsible for Problem solving at supplier end.• Responsible for supplier PPAP documents verification and providing approval. Show less