Karan Sankla

Experience

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  Ketan Hyundai

  Jul 2021 - Sept 2021

  Engineer Intern

  - Accomplished in vehicle diagnosing through repair and maintenance work at the organization.- Meticulous in the field of electric vehicles with knowledge gained through practical learning via a detailed study of electric vehicles to understand their mechanism.

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  Jaika Motors Pvt Ltd

  Oct 2021 - Oct 2021

  Engineer Intern

  - Participated in continuous training and professional development activities to stay updated with rapidly advancing automotive technologies.- Maintained constant dedication to quality, maximizing accuracy and ensuring jobs were completed correctly the first time.

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  TATA AutoComp Systems Ltd

  Jan 2022 - Jan 2024

  - Analyzed system requirements and planned application software architecture for BMS of traction battery packs, including System IO/OP definitions, CAN bus signal definitions, and UDS implementations in collaboration with the firmware team.- Developed models for the main state machine and contactor operations, ensuring efficient and reliable control of the battery management processes.- Designed algorithms for fast and slow charging, incorporating current profile-based battery temperature and State of Charge (SOC) levels for optimized battery performance.- Implemented cell balancing algorithms to maintain battery health and extend its lifespan.- Utilized Model-in-the-Loop (MIL) and Hardware-in-the-Loop (HIL) testing for algorithm validation, followed by testing on battery packs and vehicle-level testing to ensure comprehensive performance evaluation.- Employed Model-Based Design (MBD) approach using MATLAB, Simulink, and Stateflow to develop and refine BMS algorithms. Show less - Defined strategies for fault event handling to ensure battery safety, addressing various fault conditions with robust responses.- Estimated and calibrated SOC and State of Health (SOH), and developed State of Power (SOP) algorithms for derating based on SOC and temperature.- Programmed an NXP S32K1 series microcontroller using Simulink, serving as a Vehicle Control Unit (VCU) for test operations.- Conducted a comprehensive Design Validation Plan (DVP) for high-voltage battery packs, ensuring compliance with AIS038 standards, including thermal runaway protection.- Performed root cause analysis for battery packs, identifying and resolving issues to optimize performance and enhance reliability.- Ensured compliance and functionality of battery systems through rigorous testing and validation procedures, adhering to industry standards. Show less - Collaborated with the team to develop a continuous laser welding machine with built-in apparatus to detect weak welds, significantly enhancing overall process efficiency.- Displayed proficiency in implementing a Management Information System (MIS) for production, ensuring battery pack traceability for quality assurance.- Initiated the development of testing apparatus to verify the continuity of wire harnesses connecting modules to the BMS, ensuring reliable connections.- Assessed and explored various Electrical Testing Cabinets to ensure the procurement of the most competent and reliable battery packs. Show less

  • Senior Engineer - BMS Application Software

    Sept 2023 - Jan 2024

  • Graduate Engineering Trainee

    Aug 2022 - Sept 2023

  • Project Intern

    Jan 2022 - Aug 2022
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  Simple Energy

  Feb 2024 - now

  Engineer MBD

  - Simulated open loop and closed loop Longitudinal model of an electric two-wheeler using MATLAB and Simulink in a Model-in-the-Loop (MIL) environment, ensuring accurate performance prediction and system behaviour analysis.- Developed state-of-charge (SOC), power, thermal, and RPM derating algorithms, along with mode control strategies; conducted MIL and Software-in-the-Loop (SIL) testing, and performed comprehensive data analysis to validate performance.- Engineered an advanced Hill Hold assist algorithm leveraging IMU sensors, enhancing vehicle safety and stability on inclines.- UtilizedMATLAB, Simulink, and Embedded Coder for auto code generation, ensuring seamless integration and deployment of developed models and algorithms into embedded systems.- Conducted rigorous MIL testing for all projects, ensuring robust validation and verification of system functionalities under various operating conditions. Show less