Yehya El Sheikh Ali, CISCP®

Yehya el sheikh ali, ciscp®

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  • Timeline

  • About me

    Experienced FMCG Factory Manager | Skilled in Agile & Lean Manufacturing, Demand-Supply Coordination, Production & Inventory Management, Warehousing | Driving excellence in Operations

  • Education

    • Lebanese international university

      2015 - 2017
      Master's degree mechanical engineering
    • Lebanese international university

      2012 - 2015
      Bachelor's degree mechanical engineering
  • Experience

    • Formidable microfactory

      Jul 2017 - Jul 2019
      Operations engineer

      Contributed to the digital production of diverse earphone models, optimizing workflows for faster, cost-effective turnarounds.Managed daily microfactory operations, including production planning, quality control, and end-to-end workflow execution.Collaborated with R&D to develop production workflows for leading brands like AKG, Earpods, AirPods, Sennheiser, Jabra 65t, and Beats X, supporting the launch of multiple new products.Proficient in SolidWorks, Python geometric modeling (via Rhino & Fusion 360), and 3D design to develop custom production tools and jigs.Spearheaded process optimization initiatives, improving production yield from 20% to 90%, reducing waste, and enhancing efficiency.Authored Standard Operating Procedures (SOPs) to standardize processes, reduce errors, and streamline employee training.Played a key role in the successful Kickstarter campaign, validating product-market fit and driving customer engagement. Show less

    • Daher foods

      Jul 2019 - Mar 2021
      Production supervisor

      Supervised daily shop floor operations, including workforce planning, manpower management, and ensuring cleanliness of plant and equipment.Managed production schedules and ensured their execution to meet deadlines and operational goals.Tracked and supervised the training of new team members to ensure proper skill development and smooth integration.Analyzed manufacturing variances and cost breakdowns, working towards achieving KPI targets.Ensured compliance with company policies, Standard Operating Procedures (SOPs), and ISO standards to maintain operational consistency. Show less

    • Lebanese roasting group

      Mar 2021 - Nov 2022
      Production manager

      Managed production planning and scheduling, including workforce, raw materials, and overall production coordination.Conducted forecast analysis and updated production plans to align with business goals and changing demands.Supervised and led production staff, ensuring high performance and adherence to quality standards.Monitored production processes and made real-time adjustments to improve efficiency and product quality.Collaborated with departments, suppliers, and external partners to streamline operations and ensure timely production.Ensured compliance with health and safety guidelines to maintain a safe working environment.Worked with senior management to implement company policies and achieve production goals.Managed spare parts warehouse, optimizing stock levels and ensuring availability of essential components. Show less

    • Sigma cylinders

      Nov 2022 - Oct 2023
      Plant manager

      Tasks:Operational Management:Oversee daily operations of the LPG manufacturing plant, ensuring efficient and effective production processes.Monitor and control production processes to meet production targets and quality standards.Implement and maintain safety protocols and procedures to ensure a safe working environment for all employees.Coordinate with maintenance teams to schedule and perform regular equipment maintenance and repairs.Staff Management:Supervise and lead a team of production workers, technicians, and support staff.Conduct regular performance evaluations, provide feedback, and identify training and development needs.Foster a positive work environment that encourages teamwork and high performance.Resource Management:Manage inventory of raw materials, ensuring adequate supply for uninterrupted production.Optimize the use of resources, including labor, materials, and equipment, to minimize costs and waste.Develop and manage the plant’s budget, monitoring expenses and ensuring cost-effective operations. Show less

    • Barista espresso

      Nov 2023 - now
      Senior production manager

      TasksOperational Management:Oversee daily operations of the production department, ensuring efficient and effective production processes.Monitor and control production activities to meet production targets and quality standards.Implement and maintain safety protocols and procedures to ensure a safe working environment for all employees.Coordinate with maintenance teams to schedule and perform regular equipment maintenance and repairs.Forecasting and Demand Planning:Analyze market trends and historical data to develop accurate production forecasts.Collaborate with sales and marketing teams to align production plans with customer demand.Adjust production schedules based on forecasted demand to optimize resource utilization and minimize inventory costs.Production Planning:Develop and implement production plans that meet customer requirements while maximizing efficiency.Ensure production schedules are aligned with capacity constraints and material availability.Monitor production progress and adjust plans as necessary to address any deviations or disruptions.Financial Analysis:Conduct financial analysis of production costs, identifying areas for cost reduction and efficiency improvement.Inventory Management:Manage inventory levels by monitoring sales trends and adjusting production schedules accordingly.Ensure adequate inventory of raw materials and finished goods to meet production and customer demand.Capacity Planning:Conduct capacity planning to ensure the production department can meet future demand.Identify and address potential capacity constraints, such as equipment limitations or labor shortages.Develop contingency plans to address capacity challenges and ensure uninterrupted production. Show less

  • Licenses & Certifications

    • Workshop in motors drivers

      Mdsf
      Jan 2020
    • Workshop in metal works

      Lebanese international university
    • Creativity and innovation

      Mdsf
      Nov 2019
    • Workshop in shopdrawings

      Lebanese international university
    • Ascm supply chain planning certificate

      Association for supply chain management (ascm)
      Jan 2025
      View certificate certificate
    • Certified international supply chain professional

      Ipscmi, the international purchasing and supply chain management institute
      Jan 2023
    • Certified production manager ai

      Micro1
      Jan 2025
    • Workshop in hydraulics, pneumatics and plc

      Lebanese international university
    • Emotional intelligence

      Mdsf
      Jun 2020
  • Volunteer Experience

    • Volunteer Staff

      Issued by RUN FOR FUN Bekaa Marathoon
      RUN FOR FUN Bekaa MarathoonAssociated with Yehya El Sheikh Ali, CISCP®