Vinayak Mudholkar

Experience

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  Bajaj Auto Ltd. Waluj, Aurangabad

  Oct 1988 - Dec 2004

  Assitant Manager

  • Worked as Assistant Manager electrical and electronic maintenance in Steel, Aluminum machine shop, Engine & Final Assembly. 11/0.433 KV substation, and plant utilities. Done several improvements in Maintenance systems.• Excellent contribution in improving MTTR and MTBF. Positive contribution in Kaizens, Poka-yoke and energy saving.• Worked in SAP R/3 implementation team during 2003 and TPM implementation team since TPM kick off.Preventive & Breakdown Maint-electrical control, PLC & CNC m/c, furnaces, assly conveyors, substation, LT distribution, Projects: Installation of HMT Transfer Line- Crank Case Assembly, Clutch & Magneto Side and over 200 machine installations, and over 100 overhaulsTotal Savings -Rs 4.3 Cr. Show less

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  Hi-Tech Gears Ltd, IMT Manesar, Haryana

  Dec 2004 - Jun 2006

  Deputy Manager Plant Engg & Services

  • IMT Manesar, Gurgaon as Deputy Manager Plant Engineering & Services heading electrical, electronic maintenance pick and place automations and plant utilities. • Contribution to TPM and Lean manufacturing initiatives.• Installed total 18 nos. automation projects having various pick and place systems, gantry automation, material handling etc.Projects:• Installed Automation projects, gantry pick and place automations on various machines.• Installed SQF furnaces & allied furnaces for HT plant.• Contributed as PM pillar chairman in TPM kick off to Step 3 pass journey.• Significant contribution in breakdown and defects in various machines.• Total Cost saving during tenure of 1.81 Crore. Show less

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  Sanjeev Auto Part Manufacturers Pvt. Ltd.

  Jul 2006 - Mar 2019

  DGM-Projects

  Headed Production, Engineering at Plant level & Projects, and Maintenance departments at Corporate level• Achieved sales of 15 Cr/Month and SPD sales achieved 100%• Contribution in formulating TPM module, breakdown & defect prevention in new machinery procurement.• Breakdown reduction from 768 to 77 hours/month and occurrence reduction from 90 to 16 Nos/month.• Set up time reduction from 90 to 28 minutes.• Significant contributed in TPM Excellence and JIPM TPM journey as PM and DM pillar chairman.• Significant contribution in EMS & OHSAS certification and Proposed design correction solutions to machine tool OEM.Projects:• Implemented first industrial IoT solution in 2012 and Total cost saving 10.26 Crore during service tenure.o 4 new green field projects from plan approval to completion with plant infrastructure & utility erection.o New plant C7 in Sanjeev Auto for Bajaj business in 2011.o Reconstruction of C4 Heat Treatment unit for central heat treatment.o Reconstruction of M115 Forging unit for central forging facility.o New plant construction G-168 having area 1.25 lac/sqm.o 02 11KV/415V substation installation projects.o 01 33KV/415V substation installation project.o Installed rooftop SOLAR 135 KWp and saved Rs. 16 Lakhs.o Installed rooftop SOLAR PV 51KWp and saved 6 Lakhs.o CGC furnace erection - 02 Noso Erection of 1000KW billet heatero Completed over 300 Gear Shop machine installations/re-installations.Lead total 05 major green field projects,125000 Sqft- m/cing & HT ,40000 Sqft – Forging & m/cing, 35000 Sqft -m/cing & Assembly,35000 Sqft- H/T,30000 Sqft m/cing,Installed rooftop SOLAR 135 KWp & SOLAR PV 51KWp.11KV/415V substation-2 Nos & 33KV/415V substation- installation. Total Savings -Rs 10.36 Cr. Show less

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  Aurangabad Auto Engineering Pvt. Ltd.

  Jun 2019 - May 2020

  GM Operations & Project

  Worked as Operations Head taking care of four no of manufacturing units having machining precision parts, gear shop, heat treatment , post hard finish machine shop & assembly shops. Manpower strength 650 and sales volume of 21 Cr/Month. Lead as TPM facilitator in BAL TPM Excellence journeyWorked as GM projects erected Projects:Green field project-30,000 sft, Liebherr LC-122 retro fitment, Up-gradation of Cooper hobbing m/c, CGC Furnace installment, Retro-fitment of Hobbing M/c. , 200KWp Solar PV rooftop projectTotal Savings - Rs 1.43 Cr. Show less

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  NEW ALLENBERRY WORKS

  Jun 2020 - Sept 2020

  Divisional Head-Projects, Corp Maint.

  Headed central maintenance team for Faridabad, Rudrapur and Baghola plants-projects for Bhaghola unit. Load enhancement, 11KV independent feeder, exhaust ducting for CGC furnace. Shop floor air conditioning system. Total Savings - Rs. 1.59 Cr.

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  IGL Industries Limited

  Oct 2020 - now

  GM Operations

  Lead of mfg Gears & Shaft for diff OEM, Lean Mfg & Process ImprovementsPlant OEE Improvement from 71% to 80% ,Delivery Performance rise from 85% to 95% ,Quality performance improved. Total Cost Savings/EBITA - Rs. 1.32 Cr.