Experience

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  Feroze1888 mills ltd

  Jan 2000 - Dec 2001

  Management trainee & production planning officer
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  Crescent bahuman ltd.

  Dec 2001 - Dec 2004

  Asstt.manager industrial engineering and production planning
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  Al rehmat textiles (pvt) ltd

  Jan 2005 - Sept 2005

  Deputy manager production in home textile and work wear garments.
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  Nishat chunian group

  Sept 2005 - May 2006

  Assistant manager industrial engineering
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  Be be jan colours ltd.

  May 2006 - Apr 2012

  Production manager

  • Established home textile garments unit, starting from earth breaking to garments manufacturing including layout design, construction, machines selection & purchase, installations, set procedures & policies, and quality manuals.• Overall control of operations 240 machines of 03 production floors with switch track system installed and cutting hall with daily capacity of 5000 sheet set and 30,000 pillow per floor. • Managing and controlling all aspects from cutting to dispatch. • Developed sewing operators training room for training as required workforce. • Execution customer orders as per production plan. • Coordination with Marketing department for new development and costing. • Coordination with export department for CBM calculation and shipments schedules.• Coordination with Third Parties QA's for conducting the Final Random Audits (FRI)• Evaluate key process indication and work with production team to identify and improve problems areas.• Develop and implement required process work instructions and procedures.• Developed SOP’s, JD’s and production and quality format.• Define quality policy.• Set sampling room and product development. • Human resource skill development.• Developed the Quality Control (QC) and Quality Assurance (QA) departments.• Introduced all aspects of Quality Control from Cutting to Dispatched.• Developed the Preventive and Corrective sewing machines maintenance plan.• Established the SMV (Standard Minute Value) and set the production targets.• Home textile production for Walmart, Spring, Mark Spencer, American Hotels, Guest Supply, Show less

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  Sapphire finishing mills limited

  Apr 2012 - Mar 2015

  Production floor manager

  • Start new production floor of 04 lines with fresh sewing operators and achieved production targets of coverall and professional workwear fashion garments. • Organization & implementing production and scheduling work plan in multi-dimensional fast paced production environment. • Set production targets of each lines and implements production hourly reports. • Set the quality check points in different areas of production line developed the quality reports in sewing and cutting as well.• Planning and loading production lines as per their capacities and organizing workforce to achieve production targets. • To utilize workforce effectively inorder to complete the task effectively.• Set Targets and steam line of cutting area.• To set targets of individual sewing operations even whole production line according to Industrial Engineering Techniques.• Implements ERP based Rolls Selection Procedure in cutting and minimized rejection level 05 to 01 percent. • Team working with Production, Quality, and Industrial Engineering departments.• Work Wear Production for Red-Wings, Kwintet, Skyda, BjornKlader, Valvo.etc. Show less

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  Stichd

  Apr 2015 - Oct 2020

  Quality coordinator

  STICHD : A member of the PUMA Group, stichd is a licensee with its HQ located in ‘s-Hertogenbosch, the Netherlands. In addition, stichd has a global presence with sales offices throughout Europe, the UK, in Mexico, in China and in Southeast Asia. the company’s current brand portfolio includes: PUMA, Tommy Hilfiger, Levi’s, Head, Calvin Klein, Scotch & Soda, BMW Lifestyle, Mercedes Formula One team, Scuderia Ferrari, Oracle Red Bull Racing, BMW Motorsport, Porsche Motorsport, Ayrton Senna, Formula 1, Formula E and Manchester City Football Club.Responsibilities: • Responsible of development of new styles for upcoming season, trial run of new articles and monitoring & follow up all salles man samples (SMS). • Monitoring the quality improvement projects, production planning, and conducting PP meeting for handling pre-production runs of new articles. • Implementing score card of order planning performance week wise. • Planning & monitoring of order execution week wise and season wise. • Ensure all quality parameters implementing and following in all production lines and floors accordingly. • Conducting in line audits for all stich running orders.• Set quality check points on different stages of production lines.• A bridge function between Netherlands office and Beacon impex (MTM) marketing as well as production team to set production targets and workflow. Show less

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  Beacon impex (pvt) ltd

  Oct 2020 - Feb 2023

  Sr. manager industrial engineering & process improvement

  - Overall in-charge of the planning and execution of projects.- Established Lean culture in all production floors as well as changing people’s mind set to Lean manufacturing.- Implement KANBAN JIDOKA Lean tools in all production lines.- Perform activities related to 5S, Kaizen, TPS, Lean Six Sigma, and OEE (Overall Equipment Effectiveness), - Developed Beacon Production System (BPS) following concept of Toyota Production System (TPS) and trained production staff accordingly, introduced daily efficiency, throughput time, defect rate & OEE, Yamazumii chart on all production floors, also start RFID system in all production floors.- Start new Female initiative sewing floor from training to production. Show less

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  Alkaram textile mills pvt. ltd

  Mar 2023 - Dec 2023

  Lead production floor
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  Utopia industries pvt. ltd.

  Dec 2023 - now

  Senior manager production - knit