Mahbubur Bhuiya

Experience

• 

  Motorola Mobility, Inc.

  Nov 1995 - Oct 2012

  Led electrical responsibility for new product introduction (NPI) engineering activities to launch wireless mobile devices to meet and improve quality for customer expectations and requirements. Completed over numerous of high volume product development and quality improvement projects across 4G/LTE, 3G/UMTS, CDMA and GSM technologies. Mentored engineers and Green Belt candidates.• Saved millions ($) through cost reduction, product quality improvement and faster time to market by design improvements and publishing Lessons Learned, performing root-cause analyses, identifying solutions, developing corrective action plans and implementing solutions.• Reduced factory DPHU to as low as 0% for multiple Android phone products, process and issue by 15% for smart phone and hand held computers, test cycle time (Electrical design verification, certification, evaluation) by 20% by practicing DFSS on design control and quality issues including suppliers, service, manufacturing and sourcing to drive quality improvements that minimize Costs of Poor Quality (CoPQ), specifically field failures and factory defects to minimize field failure rate (FFR).• Saved over $2M through the reuse of excess materials, design improvement suggestions, device field failure reduction, carrier issue resolution, 2nd source parts and supplier validation, charge back to suppliers and savings realized through Six Sigma projects.• Investigated circuit design issues, product field failures, production failures, and internal and external customer concerns, while supporting new product launch and design transfer activities and mitigating risks to the projects.• Developed test strategies and evaluation processes to qualify new parts and suppliers for cost reduction, meeting production demand and improving product quality which resulted in improving customer satisfaction metrics. • Verified and evaluated engineering support performance for RF circuits, baseband circuits and software releases. Show less Completed numerous of product development, improvement and quality projects across CDMA, TDMA, GSM and WiMAX cell site, base stations as well as Transcoder. Reduced product cycle time and field failures as well as improved product quality. Brought Motorola $10+ millions of businesses through multiple customers projects and saved over $1 million improving product quality. • Received “Director’s Award” for meeting customer requirements and delivering products at a very tight schedule given by customer brining Motorola an immediate $12 million of orders along with multiple future order commitments. • Solved major reliability and quality issues through re-design, development and analysis of cell sites, base stations and base station modules, and which reduced the overall combined base station failures by 20%. • Redesigned reliability engineering lab with high efficiency equipment which reduced lab test time by 30%. • Mentored group of engineers and provided technical directions for developing products, analyzing and root-causing devices and field issues.• Developed test methodologies, procedure guidelines and test strategies for reliability and quality engineering. • Led M-Gate projects and design-review meetings. • Conducted internal quality audits for systems, processes, factory and labs. Show less Senior Electrical Engineer (Reliability, Quality) , Arlington Heights, IL (11/1995 – 07/2002)Completed over 25 product development, reliability and quality projects across Analog, CDMA, TDMA, GSM and WiMAX cellular sites and cellular base stations. Improved product reliability, quality and product cycle time. Reduced field failures and product cost by redesigning and improving products, which saved the company approximately $2 million. • Received multiple “Total Customer Satisfactions”, “Bravo” and “New Product Release” Awards for reducing field issues, extra ordinary contribution to design, development and customer projects. • Resolved complex cellular base stations and cellular sites issues. • Designed and developed test methodologies, procedure guidelines and test strategies for reliability engineering.• Designed and developed RF and Baseband circuitries. • Provided test directions to internal regulatory, product safety and compliance teams for assurance of delivering safe and quality products.• Led reliability and quality project meeting. Show less

  • Sr. Staff Lead Engineer (Product and Process Quality Improvement, Development and Optimization)

    Aug 2006 - Oct 2012

  • Sr. Staff Electrical Engineer (Quality, Improvement, Reliability, Cost Reduction)

    Aug 2002 - Jul 2006

  • Sr. Electrical Engineer (Quality, Reliability, Product Support)

    Nov 1995 - Jul 2002
• 

  ITW, Kester

  Jan 2013 - now

  Quality Manager

  Lead process and product quality improvement. Customer quality issue and cost reduction.