Monil Panchal

Experience

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  Indian Oil Corp Limited

  May 2017 - Jun 2017

  Intern

  Having completed an intricate training at the Fluidized Catalytic Cracking Unit (FCCU), I acquired a comprehensive understanding of FCC operations. I had the opportunity to coordinate frequent field visits with the plant supervisor to gain a clear understanding of unit operations. Having played an integral role in numerous safety drills, I meticulously analysed and presented reports on the outcomes of each drill and gained hands-on expertise in executing start-up and shut-down procedures for refinery equipment. Show less

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  KDAC CHEM PVT. LTD. - India

  Jan 2018 - May 2018

  Student Intern

  This internship placed me at the forefront production processes where I was able to perform a detailed analysis of the production issues impacting the manufacturing Phenyl Ethyl Alcohol, a key ingredient in perfume production. Having coordinated a number of field trips, I observed the operational process and promptly identified root causes . With this foundation of knowledge, I proposed and implemented actionable measures to enhance yield and production of the final product, leveraging data from quality tests and Gas Chromatography analyses. The result of my contribution was a +15% in the product yield. During this time, I also compiled the findings collated from test results and presented them to the CEO and also delivered a compelling final project report as part of my bachelor's studies, earning distinction. Show less

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  Nirma Limited

  Jun 2018 - Nov 2019

  Production Engineer

  Having completed graduate training in soda ash production, I led every phase of the project lifecycle. With a focus on process optimisation, I met 100% production targets, leading plant operations with unprecedented productivity levels and cost savings by tracking and supervising the 1000TPD Soda Ash Plant using advanced SCADA and DCS systems. Key tasks/achievements include:• Achieved 20% reduction in maintenance costs by coordinating regular equipment audits. • Achieved 5% increase in production efficiency • Increased production rates by 12%• Improved the functionality of stripper and plate-type heat exchangers.• Adhered to stringent safety standards to manage hazardous chemicals with due diligence• Implemented a seamless workflow output • Crafted plans and integrated the appropriate resources to deliver a 85% yield and 95% purity of soda ash.• Partnered with a multiskilled team of 15 shift-based engineers and contract workers, • Commended for exceptional performance by overseeing the highest single-shift production achievement Show less

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  Ablaze Glass Works Pvt. Ltd.

  Mar 2020 - Jul 2022

  Technical Project Engineer

  With expertise in chemical, petrochemical, and pharmaceutical industries, I have led 25+ projects from concept to completion. Alongside a regular project stream for chemical manufacturing companies, I commissioned 7 turnkey projects, managing multiple, cross discipline projects with precision. Key duties in this role include:• Steered the operational direction of a cross-departmental team of 14 engineers and technicians• Supervised performance across a wide range of tasks including equipment set up, FAT/SAT testing and final installation• Delivered structured roadmaps, scope of work and inspiring team engagement• Developed the project schedule using Microsoft Projects• Successfully reduced overall project time by 10% • Maintained budgets at 90% of the original estimate.• Translated expectations and vision into technical solutions, such as the delivery of corrosion resistance solutions.• Managed the design of core chemical manufacturing equipment• Finalized PFD and P&ID leading the CAD design team to achieve 90%+ efficiency across all designed equipment.• Invested knowledge of client contracts to prepare proposals based on the project scope • Launched solutions using process simulation tools ASPEN Plus, ASPEN EDR, Coolpack and Packed Column calculator.• Delivered effective solutions through process simulation tools to facilitate scale-up and scaledown of existing equipment and its configuration, resulting in 10 to 20% rise in operational efficiency and cost-effectiveness.• Lead the product development project to add Thin Film Evaporator and Themo circulator into company’s portfolio• Deep dived into performance metrics, analyzing targets vs actual results• Supervised IQ/OQ/DQ tests and prepared IQ/OQ/DQ documents in accordance with GMP systems. Show less

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  Storefast Solutions

  Jul 2023 - now

  Production Team Lead