Senthilkumar Ramasamy

Experience

• 

  Aryen Motors (INDIA) P.Ltd.

  Jan 2002 - Jan 2003

  CNC Machinist

   Operate and Setup various type of CNC machine and Produced Quality parts as per Drawing. Maintain 5S in work place. Meet Production Targets and Report back to Shift Supervisor. Choose the Right tools to Reduce Manufacturing Cost. Develop Jig and Fixture to improve Velocity.

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  Aqua Sub Engineering.

  Jan 2003 - Jan 2005

  CNC Machinist

   Prepare Raw material based on Drawing Requirements. Create CAM program and Setup machine as per Drawing. Develop Jig and Fixture. Developing SPM machine for production. Inspect parts using various type of measuring instruments. Assemble the Patterns, Core box and Dies. Perform testing of prototype together with Design Engineer and Make Adjustment based on Design Engineer Advise. Release Program for Production and continuously improve cycle time. Provide training to production Operators and Setters. Trouble shooting Machine Problems. Show less

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  Hup Fatt Brothers Engineering pte ltd.

  Jan 2005 - Jan 2007

  CNC Machinist Cum Line Leader

   Operate various type of CNC machines. Lead team of Machinist to meet production Goals. Purchase Cutting tools and Monitor tools life. Manage tools and consumables Inventory. Plan and carry out weekly maintenance task together with team. Create CAM Program and Assist Team members during Setup. Ensure Parts Quality and Meet Delivery Schedule. Trouble Shooting Machine Problems. Drive Continues improvements and 5S Culture. Prepare daily production report and report back to line manager. Offering solution to customer’s problems and follow up with customers. Show less

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  Star Light Tools Precision Engineering .

  Jan 2007 - Jan 2009

  CNC Programmer

   Design 2D&3D Models Using Master Cam V9 Software. Generate NC Codes for Different type of CNC Machines. Design Jig and Quick change over Fixtures. Create Setup Instruction Card for Operators. Choose Cutting tools and Monitor tool life. Monitor the progress and modify the program if required. Meet Production Targets and Report back to Shift Supervisor. Get feedback from operator and improve the program constantly. Established Server network and Maintain the Drive. Show less

• 

  Caterpillar Inc.

  Jan 2009 - Nov 2015

  Responsibilities:• Lead a team of engineers to support the product development activities.• Carry out resource planning and assign tasks to team members.• Deliver products on time to customers.• Run 6 sigma projects to eliminate process waste.• Provide guidance to team member in resolving project issues.• Coach and motivate the team.• Manage the team output and performance.• Work out development plan with each team member.• Cost planning and Cost management.• Conduct Process improvement dialog with Facility manager and team members.• Conduct RCCA for quality and safety related issues.• Implemented TPM Across the facility.• Subject method experts for 3500 engine Rebuild.• Owned continues improvement Process.Achievements:• Lead the team’s transition from downstream development to higher value added advanced development activities.• Improved SOL metrics from 48% to 98%.• Tooling cost reduced 35% using high tech advanced tooling. Show less Responsibilities:• Create Standard work and Standard work element sheet.• Implementing new process and introduce new products (NPI).• Provide training to associates.• Responsible for engineering changes.• Conduct SFMEA & FMEA.• Create inspection plan and control plan.• Responsible for process buy off and Equipment buy off.• Select Right tools and Equipment.• Attend product health meeting.• Design new tools and fixture to eliminate cycle time.• Provide dealer and customer support.Achievements:•Successfully Implemented the following process for CAT 3500 engine models and CAT final Drives. Repair process such as Engine block repair, Crank shaft repair, Final drive Components Repair, Assembly Process and Engine Testing .• Strong knowledge in Cat machine and Re-manufacturing processes.• Visited few cat facility to train the operators and bench marking our best practices. Show less Responsibilities: Supporting and managing the operation team to meet CAT master production schedule (MPS) and to meet customer demand. Provide a clear instruction to salvage team to achieve monthly goals. Improving Salvage layout as per CPS (Cat Production System) to eliminate wastes. Participating in CPS green belt project and involved in oil cooler re-manufacturing process with Singapore Team. Leading the RIW (Rapid Improvement Workshop) in Torque converter assembly and Transmission assembly area and involved in CI (Continuous Improvement) program as an operation representative to solve safety issues as well as quality, velocity, cost issues. Provide Training and Guidance to new associates. Working with Engineering to introduce new Process and Products in salvage. Create CNC program as per CAT drawing. Conduct audit and safety walks . Operate crank and cam grinding machines. Operate and setup crank balancing machines . Operate and programmed CNC block Machining Machines. Operate and programmed Robot blasting Machine . Operate and programmed twin wire arc spray and laser cladding machines. Carry out thread repair for all automotive component. Great knowledge in different type of welding and weld inspections. Show less

  • Section Manager - Operations

    Jan 2012 - Nov 2015

  • Manufacturing Engineer

    Jan 2010 - Jan 2012

  • Salvage Specialist.

    Jan 2009 - Jan 2010
• 

  Goltens Worldwide

  Jan 2016 - Mar 2022

  Perform Inspection, Installation including engine alignment, repair, upgrading, troubleshooting and overhaul of diesel engine and auxiliary equipment.Communicate with agent, ship owner, sub-contractor including arrangement of work entry permit.Timely reporting on job status and technical issues with client and company.Preparation of risk assessment and checklist for assigned job scopes.Preparation for job, Technical information, work and manpower plan, schedule and tools.Daily tool box meeting with the team on commencement.Coordinate with internal department on allocated jobs for completion as per scope and schedule.Responsible for timesheet submission.Control cost of the job by tracking man-hours, material, and vendor cost within budgeted.Timely issuance of Material request and update job folder on miscellaneous cost.Liaise internally with customer and sales with update to department manager for additional work scopes with proper paper work and approval.Liaise with supply chain for air ticketing and other transport arrangements of men and material for attendance on job.Prepare hand written work done report and service report.Provide formal recommendation and repair proposal on breakdown or failure attendance and corrective action required during work progress.Prepare formal investigation report with photographs.Prepare general spare parts list.Prepare a grant chart for work schedule.Good knowledge in slow, medium and high speed engine. Show less

  • Senior Services Engineer

    Nov 2021 - Mar 2022

  • Service Enginer

    Jan 2016 - Nov 2021