Prasune R. S.

Prasune R. S.

QA/ QC Engineer/Inspector

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  • Timeline

  • About me

    QA ENGINEER @ SHELL, Qatar

  • Education

    • Shree Vidhyadhiraja Vidhya Mandir

      1986 - 1996
      High School All subjects
    • Mar Ivanios College

      1996 - 1998
      Pre Degree Mathematics
    • College of Engineering Trivandrum

      2000 - 2004
      Bachelor of Technology Mechanical Engineering
  • Experience

    • Shree Constructions Pvt. Ltd

      Jul 2004 - Jan 2005
      QA/ QC Engineer/Inspector

      Welding/NDT)

    • S.B. Fabricators Pvt. Ltd

      Feb 2005 - Mar 2007
      QA/ QC Engineer/Inspector

       Request/Witness for RT, MPI, LPI, FERRITE, HT and PMI on daily basis. Verifying and controlling welding consumables received as per lot number. Interpreting radiography, radiographic standards & acceptance as per construction code. Reviewing daily pre-welding, in-process welding and post weld visual inspection reports. Issue/Clearance of PAR/CAR/NCR & coordination with clients & subcontractors. Review/Clearance of Test packages  Line check, Punch list, NDE clearance, flushing/cleaning inspections عرض أقل

    • NSH Corporation

      Jan 2007 - Jan 2010
      QA/QC Inspector (Welding/Piping/NDT)

       Request/Witness for RT, MPI, LPI, FERRITE, HT and PMI on daily basis. Verifying and controlling welding consumables received as per lot number. Interpreting radiography, radiographic standards & acceptance as per construction code. Reviewing daily pre-welding, in-process welding and post weld visual inspection reports. Issue/Clearance of PAR/CAR/NCR & coordination with clients & subcontractors. Review/Clearance of Test packages  Line check, Punch list, NDE clearance, flushing/cleaning inspections عرض أقل

    • IOT Engineering Projects

      Jun 2009 - Jan 2010
      QC Welding/Piping Inspector

       Request/Witness for RT, MPI, LPI, FERRITE, HT and PMI on daily basis. Verifying and controlling welding consumables received as per lot number. Interpreting radiography, radiographic standards & acceptance as per construction code. Reviewing daily pre-welding, in-process welding and post weld visual inspection reports. Issue/Clearance of PAR/CAR/NCR & coordination with clients & subcontractors. Review/Clearance of Test packages  Line check, Punch list, NDE clearance, flushing/cleaning inspections عرض أقل

    • GS Construction Arabia

      Feb 2010 - Feb 2011
      Welding Inspector

       Controlling: o Pre-heating activities as per project specification. o PWHT activities for carbon steel and alloy steel as per project specification.o Hardness checks of carbon steel and alloy steel material after PWHT completion.o Storage and traceability of incoming materials based on heat/ lot number (verify using Material Receiving Report (MRR)/ Delivery note) and also visual acceptance to standards. o RT requirement as per Joint wise, Welder wise, Line class wise on a weekly basis.o Weld Log Data for Production Weld at workshop and Site.o Welders I.D cards and ensuring proper allocation of welders/ welding consumables. Request/Witness for RT, MPI, LPI, FERRITE, HT and PMI on daily basis. Verifying and controlling welding consumables received as per lot number. Interpreting radiography, radiographic standards & acceptance as per construction code. Reviewing daily pre-welding, in-process welding and post weld visual inspection reports. Issue/Clearance of PAR/CAR/NCR & coordination with clients & subcontractors. Review/Clearance of Test packages  Line check, Punch list, NDE clearance, flushing/cleaning inspections عرض أقل

    • 삼성E&A

      Mar 2011 - Jun 2013
      QA/QC INSPECTION ENGINEER

      GENERAL :o Material Receiving Inspection and maintain Traceability based on heat/ lot .o Controlling welding/painting consumables (First IN First OUT).o Calibration of Measuring & Test equipments.WELDING / NDT :o Witnessing: ◘ PQR & WPQT as per ASME Section IX/AWS D1.1 requirements. ◘ NDT using PT, MT methods & Destructive Testing ◘ Weld Repair/Golden joint/Tie-in joints, consequent NDTs – acceptance and control.o Prepare/Review: ◘ Radiographic Film Interpretation & acceptance as per construction code. ◘ Checklists/Test Reports for Welding, PQR, WPS, PWHT, HT, PMI, and LEAK TEST.o Checking: ◘ Fit-up, In-process and Final inspection of weld joints (as per WPS). ◘ Pre-heat/Inter-pass temperature using Pyrometer/Tempil sticks (as per WPS).o Controlling: ◘ PWHT & HT activities for carbon steel and alloy steel as per requirement. ◘ RT requirement ( Joint wise/ Welder wise/ Line class wise) on a weekly basis. ◘ Weld Log Data for Production Weld at workshop and Site. ◘ Welders I.D cards and ensuring proper allocation of welders/ welding consumables.PAINTING / COATING o Before Painting application (check): ◘ Surface preparation for degree of cleanliness and surface roughness ◘ Blasting grade ◘ Salt contamination measuremento During Painting application (check): ◘ Weather conditions (DP & RH) ◘ Steel temperature ◘ WFT ◘ Multi component mixing ratioo After Painting application (check): ◘ DFT ◘ Adhesiono Defects - Marking and touch up / repair. PIPING o Witnessing: ◘ Hydro/ pneumatic test, leak test, orifice flange internal grinding and spool internal cleaning.o Prepare/Review: ◘ Pressure Test Packages ( Line check- Punch list, NDE clearance, flushing inspections)o Checking: ◘ Dimensions, orientation, rolling, flange ratings & traceability as per drawing. ◘ Back-filling inspection عرض أقل

    • 삼성E&A

      Oct 2013 - Apr 2014
      QA QC INSPECTION ENGINEER

      GENERAL :o Material Receiving Inspection and maintain Traceability based on heat/ lot .o Controlling welding/painting consumables (First IN First OUT).o Calibration of Measuring & Test equipments.WELDING / NDT :o Witnessing: ◘ PQR & WPQT as per ASME Section IX/AWS D1.1 requirements. ◘ NDT using PT, MT methods & Destructive Testing ◘ Weld Repair/Golden joint/Tie-in joints, consequent NDTs – acceptance and control.o Prepare/Review: ◘ Radiographic Film Interpretation & acceptance as per construction code. ◘ Checklists/Test Reports for Welding, PQR, WPS, PWHT, HT, PMI, and LEAK TEST.o Checking: ◘ Fit-up, In-process and Final inspection of weld joints (as per WPS). ◘ Pre-heat/Inter-pass temperature using Pyrometer/Tempil sticks (as per WPS).o Controlling: ◘ PWHT & HT activities for carbon steel and alloy steel as per requirement. ◘ RT requirement ( Joint wise/ Welder wise/ Line class wise) on a weekly basis. ◘ Weld Log Data for Production Weld at workshop and Site. ◘ Welders I.D cards and ensuring proper allocation of welders/ welding consumables.PAINTING / COATING o Before Painting application (check): ◘ Surface preparation for degree of cleanliness and surface roughness ◘ Blasting grade ◘ Salt contamination measuremento During Painting application (check): ◘ Weather conditions (DP & RH) ◘ Steel temperature ◘ WFT ◘ Multi component mixing ratioo After Painting application (check): ◘ DFT ◘ Adhesiono Defects - Marking and touch up / repair. PIPING o Witnessing: ◘ Hydro/ pneumatic test, leak test, orifice flange internal grinding and spool internal cleaning.o Prepare/Review: ◘ Pressure Test Packages ( Line check- Punch list, NDE clearance, flushing inspections)o Checking: ◘ Dimensions, orientation, rolling, flange ratings & traceability as per drawing. ◘ Back-filling inspection عرض أقل

    • Samsung Engineering Saudi Arabia

      Jul 2014 - Jan 2017
      QA QC INSPECTION ENGINEER

      GENERAL :o Material Receiving Inspection and maintain Traceability based on heat/ lot .o Controlling welding/painting consumables (First IN First OUT).o Calibration of Measuring & Test equipments.WELDING / NDT :o Witnessing: ◘ PQR & WPQT as per ASME Section IX/AWS D1.1 requirements. ◘ NDT using PT, MT methods & Destructive Testing ◘ Weld Repair/Golden joint/Tie-in joints, consequent NDTs – acceptance and control.o Prepare/Review: ◘ Radiographic Film Interpretation & acceptance as per construction code. ◘ Checklists/Test Reports for Welding, PQR, WPS, PWHT, HT, PMI, and LEAK TEST.o Checking: ◘ Fit-up, In-process and Final inspection of weld joints (as per WPS). ◘ Pre-heat/Inter-pass temperature using Pyrometer/Tempil sticks (as per WPS).o Controlling: ◘ PWHT & HT activities for carbon steel and alloy steel as per requirement. ◘ RT requirement ( Joint wise/ Welder wise/ Line class wise) on a weekly basis. ◘ Weld Log Data for Production Weld at workshop and Site. ◘ Welders I.D cards and ensuring proper allocation of welders/ welding consumables.PAINTING / COATING o Before Painting application (check): ◘ Surface preparation for degree of cleanliness and surface roughness ◘ Blasting grade ◘ Salt contamination measuremento During Painting application (check): ◘ Weather conditions (DP & RH) ◘ Steel temperature ◘ WFT ◘ Multi component mixing ratioo After Painting application (check): ◘ DFT ◘ Adhesiono Defects - Marking and touch up / repair. PIPING o Witnessing: ◘ Hydro/ pneumatic test, leak test, orifice flange internal grinding and spool internal cleaning.o Prepare/Review: ◘ Pressure Test Packages ( Line check- Punch list, NDE clearance, flushing inspections)o Checking: ◘ Dimensions, orientation, rolling, flange ratings & traceability as per drawing. ◘ Back-filling inspection عرض أقل

    • Shell

      May 2017 - now
      Quality Assurance Engineer
  • Licenses & Certifications

    • ISO 9001:2008 QMS LEAD AUDITOR

      Quality Austria Middle-East
    • Saudi Aramco Approval (SAP) #

      Saudi Aramco
      View certificate certificate
    • ASNT LEVEL 2 - RADIOGRAPHY TESTING

      The American Society for Nondestructive Testing
    • ASNT RTFI

      The American Society for Nondestructive Testing
    • ASNT LEVEL 2 - ULTRASONIC TESTING

      The American Society for Nondestructive Testing
    • Saudi Aramco Approval (SAP) #

      Saudi Aramco
    • BGAS PAINTING INSPECTOR GRADE 2

      TWI
      View certificate certificate
    • AWS-CWI

      American Welding Society
    • CSWIP 3.1 WELDING INSPECTION

      TWI
      Oct 2010
      View certificate certificate
    • ASNT LEVEL 2 - MAGNETIC PARTICLE TESTING

      The American Society for Nondestructive Testing
  • Honors & Awards

    • Awarded to Prasune R. S.
      CERTIFICATE OF PROFICIENCY - Training scheme for Piping Inspectors - QCS Chiyoda Technip Joint Venture Jan 2008 I was the ' Exam Topper in Weld Visual Inspection Course' conducted by CTJV, Qatar on behalf of Qatar Gas for their QG 3 & 4 project. Those Piping Inspectors who performed well in the above test was promoted to PIPING/ WELDING inspector for the same project.